Numerical Simulation of GH4169 Alloy Section of Hot Roll Forming

Article Preview

Abstract:

A hot roll forming process of GH4169 alloy complex sections described in this paper is a new forming process of GH4169 alloy sections. The rolling 6o, 7o, 8o pass and rectangular, wedge-shaped, irregular blank are designed. Rolling models has been developed using the rigid-plastic finite element method on DEFORM. The rolling force and pass fullness and the distribution of various field-variables such as temperature and effective strain can be obtained from the simulated result. The finally optimizing rolling process shows that the pass slopes with 6o on the roll, the cross-section of the blank is irregular, and the rolling processes are using one pass to do two passes rolling through changing the value of the roll gauge. The simulated results show the temperature of the workpiece is about 1030~1080°C, the inner temperature is greater than the surface temperature, the surface temperature is minimum, and the effective strain is about 0.3~2, which meet the requirement of the GH4169 alloy structure property, and they are significance to the other hot roll forming process of GH4169 alloy sections.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

479-482

Citation:

Online since:

March 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] H. Tang, Z.J. Luo, N.C. Guo, Influence of Deformation Conditions on the Flow Stress and Microstructure of Alloy GH169, Acta Aeronautica et Astronautica Sinica, 1989, 7(10): 369~378.

Google Scholar

[2] J. Zhou, Finite Element Simulation of Multi-Pass Reversing Hot Rolling for High Temperature Alloy, Shanghai Jiao Tong University, (2009).

Google Scholar

[3] F.L. Sui, L.X. Xu, L.Q. Chen, X.H. Liu, Processing Map for Hot Working of Inconel 718 Alloy, Journal of Materials Processing Technology, 2011, 211, 433–440.

DOI: 10.1016/j.jmatprotec.2010.10.015

Google Scholar

[4] Z.Y. Wang, K.P. Rajurkar, J. Fan, S. Lei, Y.C. Shin, Petrescu, Hybrid Machining of Inconel 718, International Journal of Machine Tools & Manufacture, 2003, 43, 1391–1396.

DOI: 10.1016/s0890-6955(03)00134-2

Google Scholar

[5] Y.W. Ma, Z.H. Wang, D. Liu, X.L. Zhu, Optimal Speed of Working roll in the Rolling process of GH4169 Alloy Shaped Ring, Acta Aeronautica et Astronautica Sinica, 2011, 8(2): 1555 – 1562.

Google Scholar

[6] J. Song, Manufacture Technology and 3D-FEM Analysis for Ring Rolling Processes of GH4169 Alloy, Northwestern Polytechnical University, (2012).

Google Scholar