Application of Idling Stop Technology for Servo Motors in Machine Tool Operations to Reduce Electric Power Consumption

Article Preview

Abstract:

Recently, with regard to global warming energy shortage, the saving energy has become a global issue. The demand for variety, variable production, high speed, high accuracy, and complex processing in the manufacturing fields has been emerged. Furthermore, automatic extinction of computer numerical control (CNC) screens and automatically hold of oil pressure pump in idling has been raise to do on research. On the contrary, there are few reports dealing with reducing power consumption based on existing machining tools system. The method presented in this report can be applied to various size and weight of machining tools. The experimental result of standby power and minimum power with emergency stop circuit of various machining tools is discussed in this research work. To expand the stage of the proposed method, a brand new system is developed. As a result, power consumption of a machining tool with the phase of idling can be effectively reduced through emergency stop circuit. By activating emergency stop circuit, power consumption can be equalized with the condition of main power-ON only. The standby electric power increases along with increasing weight of machining tools. Through the proposed original system, it is possible to set switching of servo ON and OFF to each section. Consequently, the methodology would be applied into many fields of precision processing.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

169-176

Citation:

Online since:

May 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] T. Hirogaki, E. Aoyama, K. Ogawa, T. Niiyama, M. Suzuki, M. Iwama, Environmental Impact of Desktop-sized Five-Axis CNC Machine Tool Estimated with LCA, Journal of Environment and Engineering, Vol. 6, No. 2, pp.242-252, (2011).

DOI: 10.1299/jee.6.242

Google Scholar

[2] M. Yamada, T. Kondou, F. Tanaka, T. Kishinami, 3+2 Axis Control Machining on 5-axis Machine Tools, Proc. of The Japan Society of Mechanical Engineers, Manufacturing and Machine Tool Division, No. 04-3, pp.157-158, (2004), (in Japanese).

Google Scholar

[3] S. Lavernhe, C. Tournier, C. Lartigue, Optimization of 5-axis high-speed machining using a surface based ap-proach, Journal of Computer- Aided Design, Vol. 40, Issues 10-11, pp.1015-1023, (2008).

DOI: 10.1016/j.cad.2008.08.006

Google Scholar

[4] K. Sekiya, K. Kumahara, R. Kitagawa, The Relation between Work Geometrical Accuracy and Cutter Path Made by CAM on Personal Computer, Vol. 41 No. 2, pp.29-34, (1991) , (in Japanese).

Google Scholar

[5] H. Ohtsuka, H. Nagawa, T. Hirogaki, Y. Yoshiaki, M. Sasaki, Y. Yoshida, Endmilling of Hardened Die Steel (5th Report), Proc. of Japan Soc. of Precision Engineering, No. 208, (1999), (in Japanese).

Google Scholar

[6] B. Sencer, Y. Altintas, E. Croft, Feed optimization for five-axis CNC machine tools with drive constraints, In-ternational Journal of Machine Tools & Manufacture, Vol. 48, Issues 7-8, pp.733-745, (2008).

DOI: 10.1016/j.ijmachtools.2008.01.002

Google Scholar

[7] H. Imagawa, S. Suzuki, J. Tanaka, K. Korematu, Effect of Short Idling Stop on Fuel Consumption, The Japan Society of Mechanical Engineers, Kanto of the Japan Society of Mechanical Engineers, No. 8, pp.81-82, (2002) , (in Japanese).

DOI: 10.1299/jsmekanto.2002.8.81

Google Scholar

[8] J. B. Dahmus,T. G. Gutowisk, An Environmental Analysis of Machining, Proc. of ASME International Mechanical Engineering Congress and RD&D Expo., IMELE 2004-62600, pp.1-10, (2004).

Google Scholar