Study on the Stability of High-Speed Milling of Thin-Walled Workpiece

Article Preview

Abstract:

Thin-walled structure is easy to vibrate in machining. The dynamic milling model of thin-walled workpiece is analyzed based on the analysis of degrees in two perpendicular directions of machine tool-workpiece system. In high speed milling of 2A12 aluminum alloy, the compensation method based on the modification of inertia effect is proposed and accurate cutting force coefficients are obtained. The machining system is divided into “spindle-cutter” and “workpiece-fixture” two sub-systems and the modal parameters of two sub-systems are acquired via modal analysis experiments. Finally, the stability lobes for high speed milling of 2A12 thin-walled workpiece are obtained by the use of these parameters. The results are verified against cutting tests.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 97-101)

Pages:

1849-1852

Citation:

Online since:

March 2010

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2010 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] W.A. Kline, R.E. Devor and R. Lindberg. Int. J. Machine Tool Des, Vol. 23 (1983), p.123.

Google Scholar

[2] J.W. Sutherland, R.E. Devor. Trans of ASME. J. Eng. Ind, Vol. 108(1986), p.269.

Google Scholar

[3] E. Budak,Y. Altintas. Trans of ASME. J. Dyna Systems, Mea. Con, Vol. 120 (1998), p.22.

Google Scholar

[4] E. Budak. Int. J. Machine Tools Manufact, Vol. 46(12-13, 2006), p.1478.

Google Scholar

[5] G.S. Duncan, M. Kurd and T.L. Schmitz. Trans of NAMRI/SME, Vol. 34 (2006), p.17.

Google Scholar

[6] Zhongqun Li. Dynamic Modeling, Simulation and Optimization of High Speed Milling under Complicated Cutting Conditions (In Chinese). PhD thesis, Beijing University of Aeronautics and Astronautics, (2008).

Google Scholar

[7] D. Montgomery, Y. Alitintas. Trans of ASME. J. Eng. Ind, Vol. 113(1991), p.160.

Google Scholar

[8] Y. Altintas, P. Lee. Trans of ASME. J. Manu Sci. Eng, Vol. 120(1998), p.684.

Google Scholar

[9] M.L. Campomanes, Y. Altintas. Trans of ASME. J. Manufact Sci. Eng, Vol. 120(1998), p.416.

Google Scholar

[10] Y. Altintas. in: Manufacturing Automation - Metal Cutting Mechanics, Machine tool Vibration and C�C design (University of British Columbia 2002 ).

Google Scholar