Modeling and In-Plant Evaluation of Thermal Stresses in Steelmaking Ladles

Article Preview

Abstract:

A thermo-mechanical finite element model was developed by using FEA commercial software, in order to estimate thermal stress levels in a refractory lined steelmaking ladle shell during its first preheating stage. The model considers two refractory linings: an inner working lining and a permanent one besides the external ladle shell. In this way, stresses on both refractory lining and metallic shell due to restricted lining thermal expansion were simulated. Stress-strain curves of refractory lining materials at different temperatures were obtained through lab tests and then used for model optimization. Additionally, creep behavior in the steel shell under different tensile stresses and temperatures was also estimated taking into account previously obtained results from laboratory tests. In plant strain and temperature measurements were done by instrumenting the lower part of the ladle sidewall shell with high temperature strain gauges and thermocouples. Predicted stress evolution showed good agreement with results obtained from in plant measurements.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

310-318

Citation:

Online since:

October 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Association of Iron and Steel Engineer , Specifications For Design And Use Of Ladles, AISE Technical Report N°9, (1991).

Google Scholar

[2] Ch. Schacht, Refractory Linings: Thermomechanical design and applications, Marcel Dekker, New York, (1995).

Google Scholar

[3] T.P. Fredman,H. Saxén, Model for Temperature Profile Estimation in the Refractory of a Metallurgical Ladle, Metallurgical and Materials and Transactions B. 29B (1998) 651-659.

DOI: 10.1007/s11663-998-0100-4

Google Scholar

[4] J. Poirier, Thermomechanical Simulation of Refractory Linings. An Overview, Refractories Applications and News, Volume 8, Number 6, (2003) 16-22.

Google Scholar

[5] En-Sheng Chen, Marc H. Frechette, Thermal and thermomechanical evaluation of high-strength insulation in steelmaking ladle, Steelmaking Conference Proceedings, (1996 ) 457-463.

Google Scholar

[6] P. Boisse, A. Gasser, J. Rousseau, Computations of refractory lining structures under thermal loadings, Advances in Engineering Software, 33 (2002) 487–496.

DOI: 10.1016/s0965-9978(02)00064-9

Google Scholar

[7] S. Jin, T. Auer, D. Gruber, H. Harmuth, M. Fréchette, Y. Li, Thermo-mechanical Modeling of a Complete Steel Ladle Process Cycle, 31-B1-8, Proceedings of the 12th Biennial Worldwide Congress on Refractories UNITECR (2011).

Google Scholar

[8] L. Musante, L. Martorello, P. Galliano, A. Cavalieri, A. Tomba Martinez, Mechanical behavior of MgO-C refractory bricks evaluated by stress-strain curves, Ceramics International. 38 (2012) 4035-4047.

DOI: 10.1016/j.ceramint.2012.01.062

Google Scholar

[9] L. Martorello, A.G. Tomba M P.G. Galliano, High temperature stress-strain behavior of aluminous refractory concretes for steelmaking use, Proceedings of the 11th Biennial Worldwide Congress on Refractories UNITECR (2009).

Google Scholar

[10] G.A. Rohr, A.G. Tomba M., A.L. Cavalieri, L.F. Martorello, P.G. Galliano, High temperature mechanical behavior of MgO-C refractories. Stress-strain curves, Proceedings of the 10th Biennial Worldwide Congress on Refractories UNITECR (2007).

Google Scholar

[11] E. Blond, N. Schmitt, F. Hild, Ph. Blumenfeld , J. Poirier, Thermomechanical constitutive law for dissymmetric viscous behavior of refractory materials at high temperatures, Proceedings of the 8th Biennial Worldwide Congress on Refractories UNITECR (2003).

Google Scholar

[12] N. Schmitt, Y. Berthaud, J. Poirier, Tensile behaviour of magnesia carbon refractories, Journal of the European Ceramic Society, 20 (2000) 2239-2248.

DOI: 10.1016/s0955-2219(00)00088-1

Google Scholar

[13] Refractories Handbook, The Technical Association of Refractories, Japan (1998) 524.

Google Scholar

[14] Information on http: /www. vishaypg. com/docs/11054/tn504. pdf and http: / www. vishaypg. com/docs/11065/tn-515. pdf.

Google Scholar