Incorporating Time and Motion Analysis into Modular Arrangement of Predetermined Time Standard

Article Preview

Abstract:

Micro, small, and medium enterprises (MSMEs) play a crucial role in driving economic growth and absorbing labor. MSMEs' contribution to the Indonesian economy includes their ability to absorb 97% of the total workforce available. Tofu is one of Indonesia's micro, small, and medium enterprises. According to previous research results on posture assessment in the filtering workstation, the assessment workstation's working posture received a score of 13, indicating a very high risk of musculoskeletal disorders (MSDs) and necessitating immediate corrective action. This research aims to analyze workers' working times and motions. The research results show that the standard time for workers filtering tofu pulp using a swing is 31.21 minutes, while the standard time for workers filtering tofu pulp using a pressing cloth is 14.4 minutes. Based on the analysis of work motions using the Modular Arrangement of Predetermined Time Standards (MODAPTS) approach, 14 motions do not align with the principles of motion economy. We can take several measures to ensure alignment of motions with the principles of motion economy and reduce the risk of MSDs, such as eliminating rotational and walking movements, simplifying movements by relocating work facilities to the left and right of the workers, and designing a filtering machine.

You might also be interested in these eBooks

Info:

Periodical:

Engineering Headway (Volume 21)

Pages:

43-56

Citation:

Online since:

May 2025

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2025 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] M. A. Z. Fuad, F. Iranawati, And H. Kartikaningsih, "Evaluation ff Good Manufacturing Practices (GMPS) in Traditional Fish Cracker Home Industries in Pangkahkulon-Gresik, East Java, Indonesia," In Iop Conference Series: Earth And Environmental Science, 2021, Vol. 890, No. 1.

DOI: 10.1088/1755-1315/890/1/012050

Google Scholar

[2] D. Meilani, H. R. Zadry, D. Rahmayanti, And D. A. Saputra, "Work System Improvement For A Sugarcane Block Enterprise Using 10 Physical Ergonomic Principles," Int. J. Adv. Sci. Eng. Inf. Technol., Vol. 8, No. 4, 2018.

DOI: 10.18517/Ijaseit.8.4.3496

Google Scholar

[3] M. Baz, H. Alhakami, A. Agrawal, A. Baz, And R. A. Khan, "Impact Of Covid-19 Pandemic: A Cybersecurity Perspective," Intell. Autom. Soft Comput., Vol. 27, No. 3, 2021.

DOI: 10.32604/Iasc.2021.015845

Google Scholar

[4] S. Hermawati, G. Lawson, And A. P. Sutarto, "Mapping Ergonomics Application to Improve SMEs Working Condition in Industrially Developing Countries: A Critical Review," Ergonomics, Vol. 57, No. 12. 2014.

DOI: 10.1080/00140139.2014.953213

Google Scholar

[5] C. I. Erliana, I. Hasanuddin, Y. Away, And R. A. R. Ghazilla, "Musculoskeletal Disorders Risk Levels in Tofu Workers in North Aceh: An Ergonomic Assessment," J. Appl. Eng. Technol. Sci., Vol. 5, No. 1, 2023.

DOI: 10.37385/Jaets.V5i1.2396

Google Scholar

[6] International Labour Organization (ILO)., "Ilo: Unemployment and Decent Work Deficits to Remain High In 2018," World Employ. Soc. Outlook – Trends 2018, 2018.

DOI: 10.1002/wow3.171

Google Scholar

[7] S. M. Hosseinniakani, H. Inacio, And R. Mota, "A Review On Audit Quality Factors," Int. J. Acad. Res. Account. Financ. Manag. Sci., Vol. 4, No. 2, Pp. 243–254, 2014.

Google Scholar

[8] A. Ahmad, I. Javed, U. Abrar, A. Ahmad, N. R. Jaffri, And A. Hussain, "Investigation of Ergonomic Working Conditions ff Sewing and Cutting Machine Operators of Clothing Industry," Ind. Textila, Vol. 72, No. 3, Pp. 309–314, Jun. 2021.

DOI: 10.35530/It.072.03.1723

Google Scholar

[9] M. Hita-Gutiérrez, M. Gómez-Galán, M. Díaz-Pérez, And Á. J. Callejón-Ferre, "An Overview of Reba Method Applications in the World," International Journal Of Environmental Research And Public Health, Vol. 17, No. 8. 2020.

DOI: 10.3390/Ijerph17082635

Google Scholar

[10] G. N. Regalado García, K. G. Regalado García, J. A. Arevalo Rojas, and D. Escalona León, "Musculoskeletal Disorders Associated with Occupational Activity," Salud, Cienc. Y Tecnol., Vol. 3, 2023.

DOI: 10.56294/Saludcyt2023441

Google Scholar

[11] J. Ioteyko, The Science Of Labour and Its Organization. 2018.

DOI: 10.4324/9780203703380

Google Scholar

[12] R. S. Bridger, Introduction to Ergonomics. 1995.

DOI: 10.4324/9780203426135

Google Scholar

[13] S. Irimie, S. I. Irimie, And S. Irimie, "Ergonomy and the Ergonomist. Historical and Current References," Acta Tech. Napocensis - Ser. Appl. Math. Mech. Eng., Vol. 64, No. 1-S1, 2021, [Online]. Available: Https://Atna-Mam.Utcluj.Ro/Index.Php/Acta/Article/View/1509

Google Scholar

[14] A. Karltun, J. Karltun, M. Berglund, And J. Eklund, "Hto – A Complementary Ergonomics Approach," Appl. Ergon., Vol. 59, 2017.

DOI: 10.1016/J.Apergo.2016.08.024

Google Scholar

[15] T. Stack, L. T. Ostrom, And C. A. Wilhelmsen, Occupational Ergonomics: A Practical Approach, Vol. 7, No. 1. 2015.

Google Scholar

[16] A. Rajiwate, H. Mirza, S. Kazi, M. Moiz Momin, And B. E. Student, "Productivity Improvement by Time Study And Motion Study," Int. Res. J. Eng. Technol., Vol. 7, No. 3, 2020.

Google Scholar

[17] S. Gujar And A. S. Shahare, "Increasing In Productivity By Using Work Study in A Manufacturing Industry," Int. Res. J. Eng. Technol., Vol. 5, No. 5, 2018.

Google Scholar

[18] S. Gujar And M. R. Moroliya, "Increasing The Productivity By Using Work Study in A Manufacturing Industry- Literature Review," International Journal Of Mechanical And Production Engineering Research And Development, Vol. 8, No. 2. 2018.

DOI: 10.24247/Ijmperdapr201841

Google Scholar

[19] L. P. Singh, Work Study And Ergonomics. 2019.

DOI: 10.1017/Cbo9781316217771

Google Scholar

[20] M. Ewnetu And Y. Gzate, "Assembly Operation Productivity Improvement For Garment Production Industry Through The Integration ff Lean and Work-Study, A Case Study On Bahir Dar Textile Share Company In Garment, Bahir Dar, Ethiopia," Heliyon, Vol. 9, No. 7, 2023.

DOI: 10.1016/J.Heliyon.2023.E17917

Google Scholar

[21] Z. Wahid, M. R. C. Daud, And K. Ahmad, "Study of Productivity Improvement of Manual Operations In Soya Sauce Factory," Iium Eng. J., Vol. 21, No. 1, 2020.

DOI: 10.31436/Iiumej.V21i1.1237

Google Scholar

[22] D. R. Kiran, "Ergonomics And Work Study," In Work Organization and Methods Engineering For Productivity, Elsevier, 2020, Pp. 219–232.

DOI: 10.1016/B978-0-12-819956-5.00016-9

Google Scholar

[23] E. De J. Lopes, A. B. V. De Souza, J. Í. Da S. Pierre, R. A. Rêgo Júnior, And F. A. F. Da Ponte, "Application of Methods-Time Measurement as a Tool to Improve Productivity in a Beauty Salon," Itegam- J. Eng. Technol. Ind. Appl., Vol. 8, No. 35, 2022.

DOI: 10.5935/Jetia.V8i35.817

Google Scholar

[24] B. Kristyanto, B. B. Nugraha, S. Suyoto, A. K. Pamosoaji, and K. A. Nugroho, "Therbligh Motions as a Basic Of Movement Therapy For Stroke Patients," In Advances in Intelligent Systems And Computing, 2019, Vol. 876.

DOI: 10.1007/978-3-030-02053-8_155

Google Scholar

[25] A. M. Andrade, C. A. Del Río, And D. L. Alvear, "A Study on Time and Motion to Increase The Efficiency of a Shoe Manufacturing Company," Inf. Tecnol., Vol. 30, No. 3, 2019.

DOI: 10.4067/S0718-07642019000300083

Google Scholar

[26] R. Sangani And V. K. N. Kottur, "Enhancement in Productivity by Integration of 5s Methodology and Time and Motion Study," Lect. Notes Mech. Eng., 2019.

DOI: 10.1007/978-981-13-2490-1_50

Google Scholar

[27] D. C. Wierschem, J. A. Jimenez, And F. A. Méndez Mediavilla, "A Motion Capture System For The Study of Human Manufacturing Repetitive Motions," Int. J. Adv. Manuf. Technol., Vol. 110, No. 3–4, 2020.

DOI: 10.1007/S00170-020-05822-9

Google Scholar

[28] S. Guha, D. Sverma, R. Scholar, And A. Professor, "Time and Motion Study in an Manufacturing Industry," Jetir, Vol. 7, No. 8, 2020.

Google Scholar

[29] C. Prakash, B. P. Rao, D. V. Shetty, And S. Vaibhava, "Application of Time and Motion Study to Increase The Productivity and Efficiency," In Journal Of Physics: Conference Series, 2020, Vol. 1706, No. 1.

DOI: 10.1088/1742-6596/1706/1/012126

Google Scholar

[30] M. P. Singh And H. Yadav, "Improvement in Process Industries By Using Work Study Methods: A Case Study," Int. J. Mech. Eng. Technol., Vol. 7, No. 3, 2016.

Google Scholar

[31] International Labour Office And G. Kanawaty, Introduction To Work Study. 1992.

Google Scholar

[32] C. I. Erliana And D. Abdullah, "Application of The Modapts Method With Innovative Solutions In The Cement Packing Process," Int. J. Eng. Technol., Vol. 7, No. 2, 2018.

DOI: 10.14419/Ijet.V7i2.11249

Google Scholar

[33] M. P. Groover, "Work Systems: The Methods, Measurement & Management of Work," In Work Systems: The Methods, Measurement & Management Of Work, 2007.

Google Scholar

[34] I. W. P. Dewantara And B. I. Putra, "Analysis of Work System Design to Increase Production Productivity Using The MOST (Maynard Operation Sequence Technique) Method (Case Study Of Pt. Segar Murni Utama)," Procedia Eng. Life Sci., Vol. 3, 2023.

DOI: 10.21070/Pels.V3i0.1358

Google Scholar

[35] D. R. Kiran, "Chapter 20 - Seven Traditional Tools of TQM - Total Quality Management," In Total Quality Management Key Concepts And Case Studies, 2016.

DOI: 10.1016/b978-0-12-811035-5.00020-9

Google Scholar

[36] N. K. G. Prapti, M. R. Damayanti, P. A. S. Utami, N. Adiputra, K. Tirtayasa, And I. P. G. Adiatmika, "Modification Of Bed Bathing Procedure Based On The Left-Hand And Right-Hand Chart to Improve Work Efficiency," Enferm. Clin., Vol. 30, 2020.

DOI: 10.1016/J.Enfcli.2020.07.002

Google Scholar

[37] E. Koca And P. Green, "Databases For Estimating Task Element Times: An Overview," Proc. Hum. Factors Ergon. Soc. Annu. Meet., Vol. 66, No. 1, 2022.

DOI: 10.1177/1071181322661314

Google Scholar

[38] J. Du, M. Zheng, Y. Dai, and Y. Li, "Action Coding For Operation Process of Garment Template," Fangzhi Xuebao/Journal Text. Res., Vol. 39, No. 9, 2018.

Google Scholar

[39] J. Chen, D. Zhou, L. Kang, L. Ma, And H. Ge, "A Maintenance Time Estimation Method Based on Virtual Simulation and Improved Modular Arrangement of Predetermined Time Standards," Int. J. Ind. Ergon., Vol. 80, 2020.

DOI: 10.1016/J.Ergon.2020.103042

Google Scholar

[40] I. Šabarić, S. Brnada, And S. Kovačević, "Application of The Modapts Method With Inovative Solutions In The Warping Process," Fibres Text. East. Eur., Vol. 100, No. 4, 2013.

Google Scholar

[41] H. Golpîra, "Estimating Duration of Projects Manual Tasks Using Modapts Plus Method," Int. J. Res. Ind. Eng., Vol. 2, No. 1, 2013.

Google Scholar

[42] R. Giri And A. K. Mishra, "Productivity Improvement by Using Lean Concepts in Assembly Line of an Automotive Industry," Ind. Eng. J., Vol. 13, No. 12, 2020.

Google Scholar