Developing Eco-Friendly Concrete Using Recycled Aggregate Pre-Soaked in Blended Cement-Calcined Clay Slurry with Incorporation of Kenaf Fibre

Article Preview

Abstract:

The need for new infrastructure and expansion of old ones has increased construction activities leading to increasing raw aggregates demand, depletion, carbon-dioxide emission and construction wastes generation. Waste generated can be an alternative source of recycled aggregate (RA) in new concrete. However, this aggregate type is limited by certain constraints. Consequently, this research investigated the effectiveness of enhancing the quality of RA through surface coating with blended slurry mixture of cement-calcined clay. Kenaf fibre (KF) was further added to evaluate its effect in the concrete mixes. The RA was pre-treated before soaking in slurry mixture. Concrete mixes were formed using uncoated and surface coated RA as substitute for gravel at replacement levels of 0, 30, 60, and 90% at 0.25 water-cement ratio, with KF addition at constant amount of 0.75% cement weight. Mixes fluidity was evaluated using slump test, while density, tensile and compressive strength tests were conducted on samples. Morphology of selected samples was examined using scanning electron microscope (SEM), while effect of coating and KF on the concrete was statistically evaluated. Results indicate that workability and density of concrete mixes containing coated RA was marginally improve by about 3% compare to uncoated RA. Meanwhile, compressive and tensile strength of concrete mixes with coated aggregate improve by about 7.8% to 10% respectively at an optimum of 30% replacement level and 0.75% KF addition, as corroborated by the optimization surface model. The SEM images revealed modification at the interfacial zone of the concrete with coated RA. This indicates the effectiveness of surface coating treatment of RA deploy as viable aggregates in making eco-concrete to promote sustainability and minimize impact of construction waste.

You might also be interested in these eBooks

Info:

Pages:

177-200

Citation:

Online since:

July 2026

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2026 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] B. Kinfemichael, A.K.M.M. Morshed, Convergence of labor productivity across the US States. Econ. Model. 76 (2019) 270–280

DOI: 10.1016/j.econmod.2018.08.008

Google Scholar

[2] S.L. Gruneberg, Construction Economics, Red Globe Press, London, 1997

DOI: 10.1007/978-1-349-13998-9

Google Scholar

[3] N. Saka, T.F. Adegbembo (2022). An assessment of the impact of the construction sector on the Gross Domestic Product (GDP) of Nigeria. Journal of Surveying, Construction and Property, 13,1, (2022) 42 – 65

DOI: 10.22452/jscp.vol13no1.4

Google Scholar

[4] O. Olofinnade, J. Ogara, Workability, strength, and microstructure of high strength sustainable concrete incorporating recycled clay brick aggregate and calcined clay, Cleaner Engineering and Technology, 3(2021) 100123

DOI: 10.1016/j.clet.2021.100123

Google Scholar

[5] F.H. Holm, Ad Hoc Committee on Sustainable building. Blinderm: Norwegian Building and Research Institute, 1998.

Google Scholar

[6] J. Yang, W.M. Shaban, K. Elbaz, B.S. Thomas, J. Xie, L. Li, Properties of concrete containing strengthened crushed brick aggregate by pozzolan slurry. Constr Build Mater. 247(2020), 118612

DOI: 10.1016/j.conbuildmat.2020.118612

Google Scholar

[7] E. Forcael, I. Ferrari, A. Opazo-Vega, J.A. Pulido-Arcas, Construction 4.0: A literature review. Sustainability, 12:22 (2020) 9755

DOI: 10.3390/su12229755

Google Scholar

[8] R. Cardoso, R. Vasco Silva, J. de Brito, R. Dhir, Use of recycled aggregates from construction and demolition waste in geotechnical applications: A literature review. Waste Management, 49 (2016) 131-145.

DOI: 10.1016/j.wasman.2015.12.021

Google Scholar

[9] S.B. Huda, M.S. Islam, M.S. Alam, M. Tiznobaik, H. Ahmed. Recycled aggregate concrete from large-scale production to sustainable field application. Constr. Build. Mater. 262 (2020) 119979

DOI: 10.1016/j.conbuildmat.2020.119979

Google Scholar

[10] J. Cassiani, G. Martinez-Arguelles, R. Peñabaena-Niebles, S. Kessler, M. Dugarte. Sustainable concrete formulations to mitigate Alkali-Silica reaction in recycled concrete aggregates (RCA) for concrete infrastructure. Constr Build Mater. 307 (2021) 124919 doi.org/

DOI: 10.1016/j.conbuildmat.2021.124919

Google Scholar

[11] K. Ouyang, C. Shi, H. Chu, H. Guo, B. Song, Y. Ding, X. Guan, J. Zhu, H. Zhang, Y. Wang, J. Zheng. An overview on the efficiency of different pretreatment techniques for recycled concrete aggregate. J Clean Prod. 263 (2020) 121264

DOI: 10.1016/j.jclepro.2020.121264

Google Scholar

[12] V.W.Y. Tam, H. Wattage, K.N Le, A. Buteraa, M. Soomro, Methods to improve microstructural properties of recycled concrete aggregate: A critical review. Constr Build Mater. 270 (2021) 121490

DOI: 10.1016/j.conbuildmat.2020.121490

Google Scholar

[13] L. Li, D. Xuan, C. Poon, Stress–strain curve and carbonation resistance of recycled aggregate concrete after using different RCA treatment techniques. Applied Sciences, 11(9) (2021a) 4283

DOI: 10.3390/app11094283

Google Scholar

[14] H. Sharma, S.K. Sharma, D.K Ashish, S.K Adhikary, G. Singh, Effect of various bio-deposition treatment techniques on recycled aggregate and recycled aggregate concrete. J. Build. Eng. 66 (2023) 105868

DOI: 10.1016/j.jobe.2023.105868

Google Scholar

[15] Y. Zhong, P. Wu. Economic sustainability, environmental sustainability and constructability indicators related to concrete- and steel-projects, J. Clean. Prod., 108 (2015) 748–756

DOI: 10.1016/j.jclepro.2015.05.095

Google Scholar

[16] A. Mistri, C.V. Ravi Sankar, B.K Dubey, N. Dhami, S.K Bhattacharyya, A. Mukherjee, S.V. Barai. Effective method for upcycling construction and demolition waste into concrete: A life cycle approach. Waste Manag. Res. 42 (2024) 218–231

DOI: 10.1177/0734242x231180651

Google Scholar

[17] H. Panghal, A. Kumar. Enhancing durability and strength of concrete through an innovative abrasion and cement slurry treatment of recycled concrete aggregates. Minerals Engineering 220 (2025) 109109

DOI: 10.1016/j.mineng.2024.109109

Google Scholar

[18] X. Ren, J. Yang, W. Chen, Y. Huang, G. Wang, J. Niu, J. Wu. Effect of recycled concrete powder-cement composite coating modification on the properties of recycled concrete aggregate and its concrete. Construction and Building Materials 444 (2024) 137860

DOI: 10.1016/j.conbuildmat.2024.137860

Google Scholar

[19] N. Deshpande, S.S. Kulkarni, Critical Analysis of Recycled Aggregate and Concrete with Recycled Aggregate. Applied Mechanics and Materials, 99–100 (2011) 1274–1280

DOI: 10.4028/www.scientific.net/amm.99-100.1274

Google Scholar

[20] G. Bumanis, L. Vitola, L. Stipniece, J. Locs, A. Korjakins, D. Bajare, Evaluation of Industrial by-products as pozzolans: A road map for use in concrete production. Case Stud. Constr. Mater. 13 (2020) e00424

DOI: 10.1016/j.cscm.2020.e00424

Google Scholar

[21] A. Siletani, S. Asayesh, A. Javid, H. Korayem, M. Ghanbari, Influence of coating recycled aggregate surface with different pozzolanic slurries on mechanical performance, durability, and micro-structure properties of recycled aggregate concrete. J of Build Eng 83 (2024) 108457

DOI: 10.1016/j.jobe.2024.108457

Google Scholar

[22] S. Han, S. Zhao, D. Lu, D. Wang, Performance Improvement of recycled concrete aggregates and their potential applications in infrastructure: A Review. Buildings. 13:6 (2023), 1411;

DOI: 10.3390/buildings13061411

Google Scholar

[23] H. Tan, Z. Yang, X. Deng, H. Guo, J. Zhang, Z. Zheng, M. Li, P. Chen, X. He, J. Yang, J. Wang. Surface reinforcement of recycled aggregates by multi-diameter recycled powder blended cement paste. J of Build Eng. 64 (2023) 105609

DOI: 10.1016/j.jobe.2022.105609

Google Scholar

[24] H. Sasanipour, F. Aslani, Durability assessment of concrete containing surface pretreated coarse recycled concrete aggregates. Constr Build Mater. 264 (2020) 120203

DOI: 10.1016/j.conbuildmat.2020.120203

Google Scholar

[25] L. Li, D. Xuan, A.O. Sojobi, S. Liu, S.H. Chu, C.S. Poon, Development of nano-silica treatment methods to enhance recycled aggregate concrete. Cem Concr Compos. 118 (2021) 103963

DOI: 10.1016/j.cemconcomp.2021.103963

Google Scholar

[26] J. Liu, K. Ma, J. Shen, J. Zhu, G. Long, Y. Xie, B. Liu, Influence of recycled concrete aggregate enhancement methods on the change of microstructure of ITZs in recycled aggregate concrete. Constr Build Mater. 371 (2023) 130772

DOI: 10.1016/j.conbuildmat.2023.130772

Google Scholar

[27] H. Panghal, A. Kumar, Enhancing concrete performance: Surface modification of recycled coarse aggregates for sustainable construction. Constr Build Mater. 411 (2024) 134432

DOI: 10.1016/j.conbuildmat.2023.134432

Google Scholar

[28] H. Zhang, Y. Zhao, T. Meng, S. Shah, Surface Treatment on Recycled Coarse Aggregates with Nanomaterials. Journal of Materials in Civil Engineering, 28 (2016) 04015094

DOI: 10.1061/(ASCE)MT.1943-5533.0001368

Google Scholar

[29] S. Wang, Y. Gu, Y. Gao, Surface treatment with nano-silica and magnesium potassium phosphate cement co-action for enhancing recycled aggregate concrete. Nanotechnology Reviews, 13:1 (2024) p.20230192

DOI: 10.1515/ntrev-2023-0192

Google Scholar

[30] S. Wang, J. Hu, Z. Sun, Y. Gao, X. Yan, X. Xue, Efficiency and Mechanism of Surface Reinforcement for Recycled Coarse Aggregates via Magnesium Phosphate Cement. Materials, 17(1) 2024, 122

DOI: 10.3390/ma17010122

Google Scholar

[31] S. Wang, Z. Sun, Y. Gao, X. Xu, X. Yan, S. Zhang. Effect of surface treatment by mineral admixture-magnesium potassium phosphate cement on the mechanical properties, durability, and microstructure of recycled aggregate concrete. Developments in the Built Environment. 17 (2024) 100377

DOI: 10.1016/j.dibe.2024.100377

Google Scholar

[32] W.M Shaban, K. Elbaz, J. Yang, B.S. Thomas, X. Shen, L.H. Li, Y. Du, J. Xie, L. Li. Effect of pozzolan slurries on recycled aggregate concrete: Mechanical and durability performance. Constr Build Mater. 276 (2021) 121940

DOI: 10.1016/j.conbuildmat.2020.121940

Google Scholar

[33] A.G.N. Abba, F.N.A. Aziz, K. Abdan, N.A. Mohd Nasir, M.N. Norizan, Kenaf Fibre Reinforced Cementitious Composites. Fibers, 10(1), (2022) 3

DOI: 10.3390/fib10010003

Google Scholar

[34] B.A. Solahuddin, A critical review on experimental investigation and finite element analysis on structural performance of kenaf fibre reinforced concrete, Structures 35 (2022) 1030-1061.

DOI: 10.1016/j.istruc.2021.11.056

Google Scholar

[35] A. Guo, Z. Sun, J. Satyavolu, Impact of modified kenaf fibers on shrinkage and cracking of cement pastes, Constr Build Mater 264 (2020) 120230 doi.org/.

DOI: 10.1016/j.conbuildmat.2020.120230

Google Scholar

[36] S M Syed Mohsin, A O Baarimah, G A Jokhio, Effect of kenaf fiber in reinforced concrete slab IOP Conference Series: Materials Science and Engineering,  342 (2018) 012104

DOI: 10.1088/1757-899X/342/1/012104

Google Scholar

[37] M.F. Alnahhal, U.J. Alengaram, M.Z. Jumaat, M.A. Alqedra, K.H. Mo, M. Sumesh, Evaluation of industrial by-products as sustainable pozzolanic materials in recycled aggregate concrete. Sustainability 9 (2017).

DOI: 10.3390/su9050767

Google Scholar

[38] BS EN 197-1. Composition, specification and conformity criteria for common cement. British Standard Institute, London, (2000)

Google Scholar

[39] O.M. Olofinnade, I.T. Oyawoye. Influence of Calcined Clay on the Strength Characteristics and Microstructure of Recycled Aggregate Concrete for Sustainable Construction. International Journal of Engineering Research in Africa 54 (2021) 56–70 doi.org/

DOI: 10.4028/www.scientific.net/jera.54.56

Google Scholar

[40] BS 812. Methods for sampling and testing of mineral aggregates, sands and fillers. British Standard Institution, London, (1990)

Google Scholar

[41] A.N. Ede, O.M Olofinnade, O. Joshua, D.O. Nduka, O.A. Oshogbunu. Influence of bamboo fiber and limestone powder on the properties of self-compacting concrete, Cogent Engineering, 7 (2020) 1721410 doi.org/

DOI: 10.1080/23311916.2020.1721410

Google Scholar

[42] W.M. Shaban, J. Yang, H. Su, K.H. Mo, L. Li, J. Xie, Quality improvement techniques for recycled concrete aggregate: A review. Journal of Advanced Concrete Technology, 17(4) 2019, 151–167

DOI: 10.3151/jact.17.151

Google Scholar

[43] EN 1992, Eurocode 2: Design of concrete structures - Part 1-1: General rules and rules for buildings, 2004.

Google Scholar

[44] BS 1881. Testing Concrete. Methods for Mixing and Sampling Fresh Concrete in the Laboratory, Part 125. British Standards Institution, London, (2013)

Google Scholar

[45] ASTM International. Standard Test Method for Slump of Hydraulic-Cement Concrete. ASTM C143/C143M-15a. West Conshohocken, PA: ASTM International, (2020)

Google Scholar

[46] BS EN 12390-3. Testing hardened concrete; Part 3: Compressive strength of test specimens (p.1–19). London, (2009)

Google Scholar

[47] N. Shafiq, M.F. Nuruddin, S.U. Khan, T. Ayub. Calcined kaolin as cement replacing material and its use in high strength concrete, Constr Build Mater 81(2015) 313–323

DOI: 10.1016/j.conbuildmat.2015.02.050

Google Scholar

[48] K. Boakye, M. Khorami. Effect of Calcined Clay on Fresh and Hardened Properties of Self-Compacting (SCC). Cur Trends Civil & Struct Eng. 9:4 (2023)

DOI: 10.33552/CTCSE.2023.09.000718

Google Scholar

[49] ASTM C618. Standard specification for coal fly ash and raw or calcined natural pozzolan for use in concrete. Am Soc Test Mater. (2008)

DOI: 10.1520/c0618-22

Google Scholar

[50] C. Albano, M. Ichazo, J. González, M. Delgado, R. Poleo, Effects of filler treatments on the mechanical and morphological behavior of PP+wood flour and PP+sisal fiber. Materials Research Innovations, 4 (2001) 284–293

DOI: 10.1007/s100190000108

Google Scholar

[51] Costa Junior, A. E., Barreto, A. C. H., Rosa, D. S., Maia, F. J. N., Lomonaco, D., Mazzetto, S. E. Thermal and mechanical properties of biocomposites based on a cashew nut shell liquid matrix reinforced with Bamboo fibers. Journal of Composites Materials, (2014) 1–13

DOI: 10.1177/0021998314545182

Google Scholar

[52] I. Elfaleh, F. Abbassi, M. Habibi, F. Ahmad, M. Guedri, M. Nasri, C. Garnier. A comprehensive review of natural fibers and their composites: An eco-friendly alternative to conventional materials. Results in Engineering, 19 (2023) 101271 doi.org/

DOI: 10.1016/j.rineng.2023.101271

Google Scholar

[53] T.T. D. Silva, P.H.P.M.D. Silveira, M.P. Ribeiro, M.F. Lemos, A.P. da Silva, S.N. Monteiro, L.F.C. Nascimento, Thermal and Chemical Characterization of Kenaf Fiber (Hibiscus cannabinus) Reinforced Epoxy Matrix Composites. Polymers, 13(2021) 2016

DOI: 10.3390/polym13122016

Google Scholar

[54] M.B. Leite, P.R.L. Lima. Experimental and Statistical Evaluation of the Interaction Effect of Recycled Aggregate and Water/Cement Ratio on Concrete Compressive Strength. Recent Progress in Materials, 03(2021), 1–1

DOI: 10.21926/rpm.2103032

Google Scholar

[55] K.P. Verian, W. Ashraf, Y. Cao, Properties of recycled concrete aggregate and their influence in new concrete production. Resources, Conservation and Recycling, 133 (2018), 30–49

DOI: 10.1016/j.resconrec.2018.02.005

Google Scholar

[56] A.M. Neville, Properties of Concrete-AM 149. 4th Edition, Addison Wesley Longman Ltd., Essex, (1995)

Google Scholar

[57] C. Hui, Y. Liu, R. Hai, M. Liu, Experimental Study and Analysis on Workability and Mechanical Performance of High Fluidity Recycled Concrete. Materials, 15:17 (2022) 6104

DOI: 10.3390/ma15176104

Google Scholar

[58] Y.A. Abera, Performance of concrete materials containing recycled aggregate from construction and demolition waste. Results Mater., 14 (2022) 100278

DOI: 10.1016/j.rinma.2022.100278

Google Scholar

[59] G.L. Bai, C. Zhu, C. Liu, B. Liu. An evaluation of the recycled aggregate characteristics and the recycled aggregate concrete mechanical properties. Constr. Build. Mater., 240 (2020) 117978

DOI: 10.1016/j.conbuildmat.2019.117978

Google Scholar

[60] M. Abdulkareem, F. Ayeronfe, T.M. Jassam, A.H. AlAteah, K.A. Al-Sodani, M.M.H Al-Tholaia, H. Yam, A.A Ganiyu, S.C. Alih. Compressive and Flexural Strengths of Bio-Recycled Concrete Incorporated with Kenaf Fibre. Journal of Natural Fibers, 21:1 (2023)

DOI: 10.1080/15440478.2023.2296913

Google Scholar

[61] J. Junak, A. Sicakova. Concrete containing recycled concrete aggregate with modified surface. Procedia Engineering 180 (2021) 1284 – 1291

DOI: 10.1016/j.proeng.2017.04.290

Google Scholar

[62] U.J. Alengaram, B.A.A. Muhit, M.Z.B. Jumaat. Utilization of oil palm kernel shell as lightweight aggregate in concrete – a review. Constr. Build. Mater. 38 (2013) 161–172

DOI: 10.1016/j.conbuildmat.2012.08.026

Google Scholar

[63] P.O. Awoyera, U.C. Okoro. Filler-Ability of Highly Active Metakaolin for Improving Morphology and Strength Characteristics of Recycled Aggregate Concrete. Silicon, 11(2019), 1971–1978.

DOI: 10.1007/s12633-018-0017-8

Google Scholar

[64] K.H. Younis, Alzeebaree R, Ismail A.J, Khoshnaw G.J, Ibrahim T.K. Performance of Recycled Coarse Aggregate Concrete Incorporating Metakaolin, IOP Conf. Ser.: Earth Environ. Sci. 856 (2021) 012029

DOI: 10.1088/1755-1315/856/1/012029

Google Scholar

[65] I.A Ja'e, Raja Amirul Naquib bin Raja Sazrin, A. Syamsir, N. Bheel, C.V. Amaechi, T.H. Min, V. Anggraini. Optimisation of mechanical properties and impact resistance of basalt fibre reinforced concrete containing silica fume: Experimental and response surface assessment. Developments in the Built Environment, 17 (2024) 100368

DOI: 10.1016/j.dibe.2024.100368

Google Scholar

[66] S.M Dewi, M.N. Wijaya, N. Christin Remayanti. The use of bamboo fiber in reinforced concrete beam to reduce crack. AIP Conference Proceedings, 1887(2017) 020003

DOI: 10.1063/1.5003486

Google Scholar

[67] Al-Ghazali Noor Abbas, Farah Nora Aznieta Abdul Aziz, Khalina Abdan, Noor Azline Mohd Nasir, Mohd Nurazzi Norizan. Kenaf Fibre Reinforced Cementitious Composites. Fibers, 10(1)3 (2022) doi.org/

DOI: 10.3390/fib10010003

Google Scholar

[68] Y. Yu, M. Yang, C. Wan, L. Lin. Mechanical, workability, economic and environmental properties of concrete with limestone calcined clay cement and recycled aggregates. Scientific Reports 15 (2025) 14122

DOI: 10.1038/s41598-025-97539-6

Google Scholar