Preparation of Functionally Graded Aluminum Alloy Composites with Alumina Dispersant under Gravity Casting

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By replacing the interface with sharp change properties with a functionally graded material with a gradually changing composition, a stable interface can be formed for mechanical and functional properties. In this study, the final goal is to functionally grade the interface between aluminum and alumina (Al2O3)/aluminum (Al) composites. First, the segmentation velocity of Al2O3 particles under gravity was measured to clarify the possibility of functional grading. The starting materials used were A356.0 Al alloy and α-type Al2O3 particles. The segmentation velocity obtained by the experiment was much faster than the theoretical velocity obtained by Stokes' law. It seems Stokes' law assumes that the particles are spherical and there is no interaction between particles, but the actual particle velocity was affected by the actual particle shape and interaction between particles. These factors affect the change in the segmentation velocity. The height of the mold was set to 40 mm, and an Al2O3 particle/Al composite with a particle size of 6.7 μm was placed on the top and an Al alloy was placed on the bottom in the mold, melted, and rapidly solidified after 12 sec., and an Al2O3 particle-dispersed Al alloy functionally graded composite was obtained under gravity.

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23-28

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June 2025

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© 2025 Trans Tech Publications Ltd. All Rights Reserved

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