Structure Optimization of Variable Pitch Helix End Mills Based on FEM Simulation

Pan Ling Huang; Jian Feng Li; Jie Sun

doi:10.4028/www.scientific.net/KEM.443.291

Paper Titles

Investigation of Cutting Forces and Vibration in High Speed Milling of Pocket Corner
p.268

Finite Element Simulation of Chip Formation during High-Speed Peripheral Milling of Hardened Mold Steel
p.274

Fast Tool Servo Machining of Complex Surfaces and Microstructures
p.279

Simulation and Optimal Selection of Pitch Angles Distribution for Variable Pitch Angles Helix End Mills
p.285

Structure Optimization of Variable Pitch Helix End Mills Based on FEM Simulation
p.291

Identification of Stability Lobes in High-Speed Milling Flexible Parts with Bull-Nose End Mills
p.297

Simulation of Three-Dimensional Dynamic Cutting Forces and Chatter Stability in Ball-End Milling
p.302

Fuzzy Chatter Stability Lobes Model in Milling
p.308

Research and Development of Four Axis Linkage Grinding Simulation System of Ball-Nose End Mill
p.314

HomeKey Engineering MaterialsKey Engineering Materials Vol. 443Structure Optimization of Variable Pitch Helix End...

Structure Optimization of Variable Pitch Helix End Mills Based on FEM Simulation

Abstract:

Chatter is one of the main factors that affects the manufacturing quality and limits the productivity during milling. If properly selecting mills with variable pitch distribution, the chatter may be reduced. If mills have sufficient rigidity, its vibration resistance will be improved extremely. The paper summarizes the effects of helix angles, pitch angles distribution on the maximum stress, the maximum strain based on FEM simulation, the result of simulation can offer theoretical instructions to optimize and select the optimal mills based on intensity and rigidity.

You might also be interested in these eBooks

View Preview

Info:

Periodical:

Key Engineering Materials (Volume 443)

Pages:

291-296

DOI:

https://doi.org/10.4028/www.scientific.net/KEM.443.291

Citation:

Cite this paper

Online since:

June 2010

Authors:

Pan Ling Huang, Jian Feng Li, Jie Sun

Keywords:

ABAQUS, FEM Simulation, Helix End Mills, Structure Optimization, Variable-Pitch

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

Citation:

References

[1] J. Slavicek, in: 6th MTDR Conference Proceedings, London, Pergamon Press (1965).

Google Scholar

[2] Y. Altmtas, S. Engin and E. Budak: Journal of Manufacturing Science and Engineering 121 (1999), p.173.

Google Scholar

[3] E. Budak: Journal of Manufacturing Science and Engineering 125 (2003), p.29.

Google Scholar

[4] S. Turner, D. Merdolb: International Journal of Machine Tools & Manufacture 47 (2007), p.1410.

Google Scholar

[5] R. Jalili Saffar, M.R. Razfar: Simulation of three-dimension cutting force and tool deflection in the end milling operation based on finite element method 16 (2008), p.1677.

DOI: 10.1016/j.simpat.2008.08.010

Google Scholar

[6] Zhang gongxue, hou dongsheng: Mechanics of Materials (xidian university press 2008).

Google Scholar