Modeling and Experimental Investigation of Jet Electrolytic Drilling

Hua Zhang; Jia Wen Xu; Jian She Zhao

doi:10.4028/www.scientific.net/KEM.458.277

Paper Titles

Study on Frictional Wear Property of the High Vanadium High Speed Steel
p.252

Implementation of Management Model for Manufacturing Information Based to PDM
p.258

Nonlinear Dynamic Characteristics of Semi-Active Suspension System with SMA Spring Based on Hysteretic Nonlinear Theory
p.265

An Ontology-Based Design Knowledge Model for the Construction Machinery
p.271

Modeling and Experimental Investigation of Jet Electrolytic Drilling
p.277

Finite Element Analysis of Machining Thin-Wall Parts
p.283

Chatter Detection in High Speed Machining of Titanium Alloys
p.289

Finite Element Analysis of the Influence of Cutting Edge Radius on Mechanical-Thermal Distribution in High-Speed Cutting TiAl6v4
p.295

Research and Application of Data Acquisition & Processing of Standard Man-Hour in Discrete Manufacturing Process
p.301

HomeKey Engineering MaterialsKey Engineering Materials Vol. 458Modeling and Experimental Investigation of Jet...

Modeling and Experimental Investigation of Jet Electrolytic Drilling

Abstract:

Jet Electrolytic Drilling (JED) is a micro-hole drilling process, which employs a jet of electrolyte for anodic dissolution of workpiece material and does not require entry of a nozzle into the machined hole. JED has been used for drilling small holes in aerospace, electronic, and micro-mechanics. One of the most significant problems on JED is the precise control and parameters optimization of the process. This paper established a two-dimension mathematical model for JED to describe the shape of the drilled hole. The model was validated by comparison of simulation and experimental result. JED experiments were performed on 0.6mm thickness stainless steel sheets with different parameters including nozzle diameter and operating voltage. It is found that JED is suitable for drilling micro-holes with diameter less than 1mm and the operating voltage should better be more than 120V.

You might also be interested in these eBooks

Progress in Functional Manufacturing Technologies I

View Preview

Info:

Periodical:

Key Engineering Materials (Volume 458)

Pages:

277-282

DOI:

https://doi.org/10.4028/www.scientific.net/KEM.458.277

Citation:

Cite this paper

Online since:

December 2010

Authors:

Hua Zhang, Jia Wen Xu, Jian She Zhao

Keywords:

Electrochemical Machining (ECM), Jet Electrolytic Drilling, Modeling, Optimization

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

Citation:

References

[1] G.E. Baker: Proceedings of the SME Nontraditional Machining Symposium, Orlando, Florida, Amchem Company, 1991, pp.1-12.

Google Scholar

[2] J. Bannard: Proceedings of the 19th International Machine Tool Design and Research Conference, Manchester, 1978, pp.503-510.

Google Scholar

[3] G. Chryssolouris, M. Wallowitz: CIRP Annals–Manufacturing Technology Vol. 33 (1984), pp.99-103.

Google Scholar

[4] D. Zhu, H.Y. Xu: Journal of Materials Processing Technology Vol. 129 (2002), pp.15-18.

Google Scholar

[5] J. Kozak, K.P. Rajurkar and R. Balkrishna: Transactions of the ASME, Journal of Manufacturing Science and Engineering Vol. 118 (1996), pp.490-498.

Google Scholar

[6] L. Yong, Z. Yunfei, Y. Guang and P. Liangqiang: Sensors and Actuators A Vol. 108 (2003), pp.144-148.

DOI: 10.1016/s0924-4247(03)00371-6

Google Scholar

[7] S. Sharma, V.K. Jain and R. Shekhar: The International Journal of Advanced Manufacturing Technology Vol. 19 (2002), pp.492-500.

Google Scholar

[8] C. Jackson: Metal Progress Vol. 97 (1970), pp.106-110.

Google Scholar

[9] M. Datta: IBM Journal of Research and Development Vol. 42 (1998) No. 5, pp.665-669.

Google Scholar