Tool Wear Monitoring Based on Milling Acoustic Spectrum LPCC

Article Preview

Abstract:

Cutting sound signal are acquisited in the vertical machining center using electret microphone, and would be applied to monitor tool wear. Linear Predictive Cepstrum Coefficient (LPCC) of milling sound signal within audibility threshold would be extracted as acoustic spectrum characteristic parameters, and the relativity between LPCC each order component and tools radial wear was analyzed. The experiments and analysis results conclude that there are characteristic components associated with tool wear in characteristic parameters LPCC of milling sound signal; the characteristic components associated with tool wear are mainly concentrated in the 6th, 7th and 8th order components LPCC; the method by characteristic parameters LPCC monitoring tool wear is feasible.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

353-358

Citation:

Online since:

January 2012

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] S.M. Ji, L.B. Zhang, J.L. Yuan. Method of monitoring wearing and breakage states of cutting tools based on Mahalanobis distance features. Journal of Materials Processing Technology Vol. 129 (2002), pp.114-117.

DOI: 10.1016/s0924-0136(02)00587-3

Google Scholar

[2] H. Shao, H. l. Wang, X.M. Zhao. A cutting power model for tool wear monitoring in milling. International Journal of Machine Tool &Manufacture Vol. 44(2004), pp.1503-1509.

DOI: 10.1016/j.ijmachtools.2004.05.003

Google Scholar

[3] Weiguo Gong, Weihong Li, T. Shiraksshi. An active method of monitoring tool wear states by impact diagnostic excitation. International Journal of Machine Tool &Manufacture Vol. 44 (2004), pp.847-854.

DOI: 10.1016/j.ijmachtools.2004.01.007

Google Scholar

[4] Y.B. Guo, S.C. Ammula. Real-time acoustic emission monitoring for surface damage in hard machining. International Journal of Machine Tools & Manufacture Vol. 45 (2005), pp.1622-1627.

DOI: 10.1016/j.ijmachtools.2005.02.007

Google Scholar

[5] J. Kopac, S. Sali. Tool wear monitoring during the turning process. Journal of Materials Processing Technology Vol. 113(2001), pp.312-316.

DOI: 10.1016/s0924-0136(01)00621-5

Google Scholar

[6] Zafer Tekiner, Sezgin. Investigation of the cutting parameters depending on process sound during turning of AISI 304 austenitic stainless steel. Materials & Design Vol. 25(6) (2004), pp.507-513.

DOI: 10.1016/j.matdes.2003.12.011

Google Scholar

[7] Ming-Chyuan Lu, Elijah Kannatey-Asibu, Jr. Analysis of Sound Signal Generation Due to Flank Wear in Turning. ASME Vol. 124(2002), pp.799-808.

DOI: 10.1115/1.1511177

Google Scholar

[8] D.R. Salgado, F.J. Alonso. An approach based on current and sound signals for in-process tool wear monitoring. International Journal of Machine Tools&Manufacture Vol. 47(14) (2007), pp.2140-2152.

DOI: 10.1016/j.ijmachtools.2007.04.013

Google Scholar

[9] F.J. Alonso, D.R. Salgado. Application of singular spectrum analysis of tool wear detection using sound signals. Journal of engineering manufacture Vol. 219(9) (2005), pp.703-710.

DOI: 10.1243/095440505x32634

Google Scholar

[10] Ching-Han CHEN, Chia-Te CHU. A High Efficiency Feature Extraction Based Wavelet Transform for Speaker Recognition. Computer Symposium Vol. (2004), pp.15-17.

Google Scholar

[11] Wang He ping, Pan Hong xia. The Application of Fusion Technology for Speaker Recognition. International Journal of Computer Science and Network Security Vol. 7(12) (2007), pp.300-303.

Google Scholar

[12] Brett.R. Wildermoth, Kuldip k. Paliwal. USE OF VOICING AND PITCH INFORMATION FOR SPEAKER RECOGNITION. Speech Science and Technology Vol. (2000), pp.324-328.

Google Scholar

[13] ZHAO Li. The speech signal processing. Mechanical industry press, Beijing. 2003. 4.

Google Scholar

[14] YAN Hui, LI Ren-fa. Modeling and Simulation of Extract Cepstrum Features of Speech Signal. Journal Of System Simulation Vol. 17(7) (2005), pp.1774-1778.

Google Scholar

[15] WANG Bin-xi, QU Dan, PENG Xuan. The basis of practical speech recognition. National Defense Industry Press, Beijing. (2005).

Google Scholar