Influence of Punch Velocity on Spring Back in Micro Forming

Article Preview

Abstract:

In macro forming it is already known, that the punch velocity has an influence on the deep drawing process. This influence is considerably induced by the velocity dependent friction behavior between sample and tool. A further influence is the strain rate dependent forming behavior of the material. In micro range, the influence of punch velocity on the deep drawing process could, due to the size effects, be different from that in macro range, for example the spring back behavior. In this article the influence of punch velocity on the spring back behavior in micro deep drawing is investigated using strip drawing test with two different widths (1 mm and 2 mm). Experiments with aluminum strips with a thickness of 50 µm were performed with punch velocities ranged from 1 mm/s to 1000 mm/s. The strain behavior, which occurs with different punch velocities are investigated on the basis of microsections. The spring back of all samples was measured by an optical measurement system and compared with each other. From the reported work it can be concluded, that with increasing punch velocity the spring back of the complete system is increasing, while the spring back at cup wall stays constant. As reasons can be cited mass inertia effects due to the high velocities and the velocity dependent friction.

You might also be interested in these eBooks

Info:

Periodical:

Key Engineering Materials (Volumes 504-506)

Pages:

593-598

Citation:

Online since:

February 2012

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] R. Neugebauer, K.-D. Bouzakis, B. Denkena, F. Klocke, A. Sterzing, A.E. Tekkaya, R. Wertheim, Velocity effects in metal forming and machining processes, CIRP Annals - Manufacturing Technology, Volume 60, Issue 2 (2011) 627-650.

DOI: 10.1016/j.cirp.2011.05.001

Google Scholar

[2] M.W. Storoschew, E.A. Popow, Grundlagen der Umformtechnik. VEB Verlag Technik, Berlin (1968)

Google Scholar

[3] L.W. Meyer, Material Behaviour at High Strain Rates, Proceedings of 1st Int. Conf. on High Speed Forming (ICHSF), Hrsg.: M. Kleiner, ISBN: 3-00-012970-7, Dortmund (2004) 45-56.

Google Scholar

[4] Kleiner, M.; Beerwald, C.; Homberg, W.: Analysis of Process Parameters and Forming Process, Annals of CIRP, Vol. 54/1, (2005) 225-228.

DOI: 10.1016/s0007-8506(07)60089-4

Google Scholar

[5] O. Pawelski, Aehnlichkeitstheorie in der Umformtechnik, in: Dahl, W.; Kopp, R.; Pawelski, O. (Eds.): Umformtechnik Plastomechanik und Werkstoffkunde, Verlag Stahleisen, Düsseldorf (1993).

DOI: 10.1007/978-3-322-85991-4_2

Google Scholar

[6] G. Hirt, H. Justinger, N. Witulski, Analysis of Size Effects in Micro Sheet Forming, Eds.: Vollertsen F., Hollmann, F., BIAS-Verlag, ISBN 3-933762-14-6, Strahltechnik Volume 24 (2003) 27-34.

Google Scholar

[7] F. Vollertsen, D. Biermann, H.N. Hansen, I.S. Jawahir, K. Kuzman, Size effects in manufacturing of metallic components, Annals of the CIRP, Vol. 58/2 (2009) 556-587.

DOI: 10.1016/j.cirp.2009.09.002

Google Scholar

[8] F. Vollertsen, Z. Hu, Tribological Size Effects in Sheet Metal Forming Measured by a Strip Drawing Test, Annals of the CIRP, Vol. 55/1 (2006) 291-294.

DOI: 10.1016/s0007-8506(07)60419-3

Google Scholar

[9] F. Vollertsen, Z. Hu, Analysis of punch impact velocity dependent process window in micro deep drawing, Production Engineering - Research and Development 4 (2010) 553-559.

DOI: 10.1007/s11740-010-0241-6

Google Scholar

[10] H. Li, X. Donga, Y. Shena, A. Diehl, H. Hagenah, U. Engel, M. Merklein, Size effect on springback behavior due to plastic strain gradient hardening in microbending process of pure aluminum foils, Materials Science and Engineering A 527 (2010) 4497-4504.

DOI: 10.1016/j.msea.2010.03.105

Google Scholar

[11] H. Schulze Niehoff, Entwicklung einer hochdynamischen, zweifachwirkenden Mikroumformpresse, Dissertation, Strahltechnik Band 33, BIAS Verlag, Bremen, ISBN 978-3-933762-25-2, (2008).

Google Scholar