Finite Element Analysis of Ultrasonic Vibration Assisted Turning of Ferrous Metals

Lai Zou; Ming Zhou

doi:10.4028/www.scientific.net/KEM.567.33

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Experimental Study on Performance of CBN-Coated, CBN-Uncoated and PCD Tools in Turning Al 2124 SiC (45%wt) PMMC
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Finite Element Analysis of Ultrasonic Vibration Assisted Turning of Ferrous Metals
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HomeKey Engineering MaterialsKey Engineering Materials Vol. 567Finite Element Analysis of Ultrasonic Vibration...

Finite Element Analysis of Ultrasonic Vibration Assisted Turning of Ferrous Metals

Abstract:

Ultrasonic vibration assisted turning has significant improvements in processing of intractable materials compared to conventional turning. This paper presents a theoretical investigation of tool wear in single point diamond turning of ferrous metals based on numerical simulation. Finite element modeling and simulation of ultrasonic vibration turning process were performed, aimed at optimizing a series of technological parameters in the process of machining, reducing tool wear and improving surface quality as much as possible. The results revealed that the cutting speed and depth of cut are two crucial factors for tool wear, unlike the other parameters of vibration frequency, amplitude and flank angle. Moreover, this technological measure has observably decreased the cutting force and cutting temperature, so as to obtain superior surface finish.

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Periodical:

Key Engineering Materials (Volume 567)

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33-38

DOI:

https://doi.org/10.4028/www.scientific.net/KEM.567.33

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Online since:

July 2013

Authors:

Lai Zou, Ming Zhou

Keywords:

Ferrous Metals, Finite Element Analysis (FEA), Tool Wear, Ultrasonic Vibration

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