Establishment of Stress-Strain Relationships of Tailor-Welded Tubes via DIC Method Based on Uniaxial Tensile Tests

Article Preview

Abstract:

Tailor-welded tubes are widespread in aircraft and automotive industries due to their advantages of low cost, reduction in part weight and flexibility in mass production. It is necessary to obtain the stress-strain relationship of tailor-welded tubes to study deformation behaviors of tubes and simulate deformation tests of tubes. Then a method via digital image correlation (DIC) method based on uniaxial tensile test (UTT) is proposed in this paper to establish stress-strain relationship of tailor-welded tubes. Material parameters of tailor-welded tubes obtained from three methods, i.e. the method based on UTT, the iso-strain method based on a rule of mixtures and the proposed method, were compared in this paper. To assess the accuracy of material parameters obtained from these three methods, UTTs were simulated, and load-displacement curves and maximal loads obtained from simulations were compared with those obtained from UTTs. In simulations of UTTs, finite element models of specimens of sole parent metal and mixed specimens were established, respectively. The results show that: When HAZ included in the specimen has large proportion of the specimen, the proposed method is more reliable than the iso-strain method based on a rule of mixtures on determining the material parameters of the weld; load-displacement curve and maximal load obtained from the proposed method are more close to those obtained from UTT than those obtained from the method based on UTT.

You might also be interested in these eBooks

Info:

Periodical:

Key Engineering Materials (Volumes 611-612)

Pages:

475-482

Citation:

Online since:

May 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] André P. Roque, Renato M. Natal Jorge, Marco P.L. Parente, et al., Influence of the heat affected zone on hydroforming with tailor-welded tubular blanks, C. VIII International Conference on Computational Plasticity. (2005) 1-4.

DOI: 10.1007/1-4020-5370-3_539

Google Scholar

[2] Jia huijie, Yang Lianfa, Wu Chunlei, Establishment of Constitutive Equation of Tube in Hydroforming, C. Applied Mechanics and Materials Vols. 275-277 (2013) 2195-2199.

DOI: 10.4028/www.scientific.net/amm.275-277.2195

Google Scholar

[3] Yang Lianfa, Sun Kerui, Modeling approach and deformation behavior of a tailor-welded tube in hydroforming, J. Journal of Plasticity Engineering. 15 (2008) 51-55 (In Chinese).

Google Scholar

[4] Yu Tianming, Ma Wenxing, Wang Chunyan, Tensile testing on the mechanical properties of weld metal in dissimilar gage tailor-welded blanks, C. Computer-Aided Industrial Design & Conceptual Design. (2009) 741-745.

DOI: 10.1109/caidcd.2009.5375096

Google Scholar

[5] Woo-Jin Song, Seong-Chan Heo, Tae-Wan Ku, et al., Evaluation of effect of flow stress characteristics of tubular material on forming limit in tube hydroforming process, J. International Journal of Machine Tool and Manufacture. 50 (2010) 753-764.

DOI: 10.1016/j.ijmachtools.2010.05.010

Google Scholar

[6] Zheng-Zong Tang, Jin Liang, Zhen-Zhong Xiao, et al., Three-dimensional digital image correlation system for deformation measurement in experimental mechanics, J. Optical Engineering. 49 (2010) 103601.

DOI: 10.1117/1.3491204

Google Scholar

[7] PETERS W H, RANSON W F, Digital imaging techniques in experimental stress analysis, J. Optical Engineering. 21 (1982) 427-431.

Google Scholar

[8] M. Teaca, I. Charpentier, M. Martiny, G. Ferron, Identification of sheet metal plastic anisotropy using heterogeneous biaxial tensile tests, J. International Journal of Mechanical Sciences. 52 (2010) 572-580.

DOI: 10.1016/j.ijmecsci.2009.12.003

Google Scholar

[9] Shih-Heng Tung, Ming-HsiangShih, Jui-ChaoKuo, Application of digital image correlation for anisotropic plastic deformation during tension testing, J. Optics and Lasers in Engineering. 48 (2010) 636-641.

DOI: 10.1016/j.optlaseng.2009.09.011

Google Scholar

[10] Mei Zhan, Hongfei Du, Jing Liu, et al., A method for establishing the plastic constitutive relationship of the weld bead and heat-affected zone of welded tubes based on the rule of mixtures and a microhardness test, J. Materials Science and Engineering A. 527 (2010).

DOI: 10.1016/j.msea.2010.01.009

Google Scholar