Process Planning of Gear Rolling with the Finite Element Method

Alireza Khodaee; Arne Melander

doi:10.4028/www.scientific.net/KEM.622-623.986

Paper Titles

Milling Curves Influence in Ring Rolling Processes
p.956

Optimization of Micro Cross Wedge Rolling and Surface Morphology of Micro Stepped Components
p.964

Prediction of Microstructure and Resulting Rolling Forces by Application of a Material Model in a Hot Ring Rolling Process
p.970

Process of Ontology Construction of Rolling Metal Sheets Industrial Process
p.978

Process Planning of Gear Rolling with the Finite Element Method
p.986

Research on the Minimum Rolled Thickness of Strip Steel in Cold Tandem Rolling
p.993

Residual Stress Distribution through Thickness in Cold-Rolled Aluminum Sheet
p.1000

Roll Design Method of Single–Stage Profile Ring Rolling Based on Modified UVDET
p.1008

Stress Field in Rolls under Load – Measurement and FEM Calculations
p.1015

HomeKey Engineering MaterialsKey Engineering Materials Vols. 622-623Process Planning of Gear Rolling with the Finite...

Process Planning of Gear Rolling with the Finite Element Method

Abstract:

Gear rolling is a new gear manufacturing process which can partly replace traditional gear milling processes. High gear wheels with modules of 4mm up to 6mm are of interest to truck manufacturing. The process is of interest since it involves no material removal and since it has the potential to give good performance of the gear wheels. The process must be adopted for the large plastic deformations which occur for gear rolling with large modules. In this paper special emphasis will be put to loads and torques during the gear rolling process of gear wheels with large modulus. The FE method will be used to model the plastic deformation process to fully form a gear wheel with the gear rolling method. The radial and axial loads and the torques in this process are predicted. The loads of the process are high compared to the situation for small gear wheels so simulation of load level is essential for the design of rolling machines for high gears.

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Periodical:

Key Engineering Materials (Volumes 622-623)

Pages:

986-992

DOI:

https://doi.org/10.4028/www.scientific.net/KEM.622-623.986

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Online since:

September 2014

Authors:

Alireza Khodaee*, Arne Melander

Keywords:

Finite Element Method (FEM), Gear Rolling, Loads, Penetration Speed, Process Plan, Rolling Speed

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References

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