Polymer Composite Materials Modified with Nano-Oxides and Phosphinates Hybrid Flame Retardant Systems

Article Preview

Abstract:

Unsaturated polyester based composites materials present several improved properties over conventional materials. However, these composites show great sensitivity to high temperatures and poor fire behaviour. In the present study, an effort is undertaken to develop new unsaturated polyester composites with improved fire reaction behaviour by matrix modification with hybrid flame retardant systems based on nanooxides and phosphinates. For this purpose, a series of composite formulations containing different contents and types of both metal oxide nano/micro particles and organic phosphinates were manufactured, with basis on the Taguchi L9 orthogonal array, and tested for fire reaction and mechanical properties. The data treatment was carried out through analyses of variance. Fire reaction properties were analysed and quantified by the vertical flammability test (UL-94), and the mechanical properties were studied by flexural, Shore D, and Charpy impact tests. The results were compared with those obtained for plain resin specimens. Test results revealed that the addition of hybrid flame retardant systems introduced reasonable improvements in at least one fire reaction property. However, it was verified that the filler addition led to a decrease in mechanical properties, probably due to poor matrix-filler adhesion. Further studies are required in order to improve the mix design formulations.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

527-536

Citation:

Online since:

December 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2015 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] M.C.S. Ribeiro, P.R. Nóvoa, A.J.M. Ferreira, A.T. Marques, Flexural performance of polyester and epoxy polymer mortars under severe thermal conditions, Cement Concrete Comp., 26 (2004) 803-809.

DOI: 10.1016/s0958-9465(03)00162-8

Google Scholar

[2] C.M.L. Tavares, M.C.S. Ribeiro, A.J.M. Ferreira, R.M. Guedes, Creep behaviour of FRP-reinforced polymer concrete, Compos. Struct., 57 (2002) 47-51.

DOI: 10.1016/s0263-8223(02)00061-2

Google Scholar

[3] M.C.S. Ribeiro, C.M.C. Pereira, P.R.O. Nóvoa, S.P.B. Sousa, A.J.M. Ferreira, Fire reaction and mechanical performance analyses of polymer concrete materials modified with micro and nano alumina particles, Restoration of Buildings and Monuments, 19 (2013).

DOI: 10.1515/rbm-2013-6595

Google Scholar

[4] L. Tibiletti, C. Longuet, L. Ferry, P. Coutelen, A. Mas, J. -J. Robin, J. -M. Lopez-Cuesta, Thermal degradation and fire behaviour of unsaturated polyesters filled with metallic oxides, Polym. Degrad. Stabil., 96 (2011) 67-75.

DOI: 10.1016/j.polymdegradstab.2010.10.015

Google Scholar

[5] C. Katsoulis, E. Kandare, B.K. Kandola, The combined effect of epoxy nanocomposites and phosphorous flame retardant additives on thermal and fire reaction properties of fiber-reinforced composites, J. Fire Sci., 29 (2011) 361-383.

DOI: 10.1177/0734904111398785

Google Scholar

[6] A.P. Mouritz, A.G. Gibson, Fire Properties of Polymer Composite Materials, Springer, The Netherlands, (2006).

Google Scholar

[7] A. Laachachi, M. Cochez, E. Leroy, M. Ferriol, J.M. Lopez-Cuesta, Fire retardant systems in poly(methylmathacrylate): Interactions between metal oxide nanoparticles and phosphinates, Polym. Degrad. Stabil., 92 (2007) 61-69.

DOI: 10.1016/j.polymdegradstab.2006.09.011

Google Scholar

[8] M. Doğan, E. Bayramlı, The flame retardant effect of aluminum phosphinate in combination with zinc borate, borophosphate and nanoclay in polyamide-6, Fire Mater., 38 (2014) 92-99.

DOI: 10.1002/fam.2165

Google Scholar

[9] S. Bourbigot, F. Samyn, T. Turf, S. Duquesne, Nanomorphology and reaction to fire of polyurethane and polyamide nanocomposites containing flame retardants, Polym. Degrad. Stabil., 95 (2010) 320-326.

DOI: 10.1016/j.polymdegradstab.2009.11.011

Google Scholar

[10] R. Baskaran, M. Sarojadevi, C. Vijayakumar, Unsaturated polyester nanocomposites filled with nano alumina, J. Mater. Sci., 46 (2011) 4864-4871.

DOI: 10.1007/s10853-011-5398-7

Google Scholar

[11] G. Ilia, M. Drehe, Grafted 2-chloroethylphosphonic acid on inorganic supports used as flame retardant for unsaturated polyester resins, Fire Mater., 34 (2010) 271-283.

DOI: 10.1002/fam.1022

Google Scholar

[12] M. Zhang, R.P. Singh, Mechanical reinforcement of unsaturated polyester by AL2O3 nanoparticles Mater. Lett., 58 (2004) 408-412.

DOI: 10.1016/s0167-577x(03)00512-3

Google Scholar

[13] Y. Du, N. Jain, A. Shukla, Effect of particle size on fracture behavior of polyester/Al2O3 composites, SEM Annual Conference and Exposition on Experimental and Applied Mechanics, St. Louis, Missouri, USA, (2006).

Google Scholar

[14] D.C. Moreira, L.A. Sphaier, J.M.L. Reis, L.C.S. Nunes, Experimental investigation of heat conduction in polyester–Al2O3 and polyester–CuO nanocomposites, Exp. Therm. Fluid Sci., 35 (2011) 1458-1462.

DOI: 10.1016/j.expthermflusci.2011.06.004

Google Scholar

[15] D.C. Moreira, L.A. Sphaier, J.M.L. Reis, L.C.S. Nunes, Determination of Young's modulus in polyester-Al2O3 and epoxy-Al2O3 nanocomposites using the Digital Image Correlation method, Compos. Part A-Appl. S., 43 (2012) 304-309.

DOI: 10.1016/j.compositesa.2011.11.005

Google Scholar

[16] J. Svehla, B. Feichtenschlager, T. Schmidt, D. Holzinger, G. Kickelbick, Sol–gel processing at increased temperatures: the formation of polyester nanocomposites, J. Sol-Gel Sci Techn., 57 (2011) 287-298.

DOI: 10.1007/s10971-010-2207-8

Google Scholar

[17] Y. Chen, S. Zhou, G. Chen, L. Wu, Preparation and characterization of polyester/silica nanocomposite resins, Prog. Org. Coat., 54 (2005) 120-126.

DOI: 10.1016/j.porgcoat.2004.03.013

Google Scholar

[18] UL-94, Standard Test for Flammability of Plastic Materials for Parts in Devices and Appliances, Underwriters Laboratories Inc., Norhbrook, IL, USA, (2001).

Google Scholar

[19] ISO 178: 2001, Plastics - Determination of flexural properties, International Organization for Standardization, Geneva, Switzerland, (2001).

Google Scholar

[20] ISO 868: 2003, Plastics and Ebonite- Determination of indentation hardness by means of a durometer (Shore hardness), International Organization for Standardization, Geneva, Switzerland, (2003).

DOI: 10.3403/02797078

Google Scholar

[21] ISO 179: 1982, Plastics - Determination of Charpy impact strength of rigid materials, ISO 179: 1982, International Organization for Standardization, Geneva, Switzerland, (2001).

Google Scholar

[22] M.J. Anderson, P.J. Whitcomb, Design of Experiments, in: Kirk-Othmer Encyclopedia of Chemical Technology, John Wiley & Sons, Inc., 2000, pp.1-22.

Google Scholar

[23] K.Z.K. Ahmad, S.H. Ahmad, M.A. Tarawneh, Evaluation of mechanical properties of epoxy/nanoclay/multi-walled carbon nanotube nanocomposites using Taguchi Method, Procedia Chemistry, 4 (2012) 80-86.

DOI: 10.1016/j.proche.2012.06.012

Google Scholar

[24] R.A. Kishore, R. Tiwari, A. Dvivedi, I. Singh, Taguchi analysis of the residual tensile strength after drilling in glass fiber reinforced epoxy composites, Mater. Design, 30 (2009) 2186-2190.

DOI: 10.1016/j.matdes.2008.08.035

Google Scholar