Effect of the Addition of Glassy Carbon on the Structure and Properties of ZrO₂-Y₂O₂ Coatings

Abstract:

The effect of the addition of glassy carbon on the structure and properties of ZrO₂-Y₂O₂ coatings deposited at the graphite substrate has been investigated. The coatings were deposited by plasma spraying method in an industrial company Plasma System SA Silesian Siemianowice using MIM40 equipment. The microstructure of coatings was investigated by light microscopy (MO), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Abrasion was carried out with the use of tribological tester Ducom by pin-on-disc method. The results of investigations showed that the addition of the glassy carbon into coatings materials has increased microhardness and resistance against the wear.

• Periodical: Key Engineering Materials (Volume 682)
• Pages: 182-188
• DOI: https://doi.org/10.4028/www.scientific.net/KEM.682.182
• Online since: February 2016
• Authors: Maria Richert, Ilona Nejman*, Beata Leszczyńska-Madej, Paulina Zawadzka, Jerzy Smolik
• Keywords: Glassy Carbon, Plasma Spraying, Wear Resistance, ZrO₂-Y₂O₂ Coatings

References

[1] M. Książek, I. Nejman, R. Grzelka, P. Pałka, The influence of thermal sprayed coats chemical composition on the microstructure and properties. Material Science Forum (2011) 113-120.

DOI: 10.4028/www.scientific.net/msf.674.113

[2] G. Barbezat, Advanced thermal spray technology and coating for lightweight engine blocks for the automotive industry. Surface and Coatings Technology 200 (200) 1990-(1993).

DOI: 10.1016/j.surfcoat.2005.08.017

[3] P. Fauchas, G. Montavon, M. Vardelle, J. Cedelle, Developments in direct current plasma spraying. Surface and Coatings Technology 201 (2006) 1908-(1921).

DOI: 10.1016/j.surfcoat.2006.04.033

[4] N. Espallargs, J. Berget, J. M. Guilemany, A. V. Benedetti, P. H. Suegama, Cr3C2 – NiCr and WC-Ni thermal spray coatings as alternatives to hard chromium for erosion – corrosion resistance. Surface and Coatings Technology 202 (2008) 1405-1417.

DOI: 10.1016/j.surfcoat.2007.06.048

[5] S. Matthews, B. James, M. Hyland, Erosion of oxide scale formed an Cr3C2 - NiCr thermal spray coatings. Corrosion Science 50 (2008) 3087- 3094.

DOI: 10.1016/j.corsci.2008.08.032

[6] C. A. da Cunha, N. B. de Lima, J. R. Martinelli, A. H. de Almeida Bressiani, A. G. F. Padial, L. V. Ramanatha,. Microstructure and mechanical properties of thermal Spray Nanostructured Cr3C2 - Ni20Cr Coatings. Materials Research 11 (2008).

DOI: 10.1590/s1516-14392008000200005

[7] J. He, M. Ice, J. M. Schoenung, D. H. Shin, E. J. Lavernia, Thermal Stability of Nanostructured Cr3C2 - NiCr Coatings. JTTEE 10 (2000) 293-300.

DOI: 10.1361/105996301770349385

[8] M. Richert, The wear resistance of thermal spray the tungsten and chromium carbides coatings, Journal of Achievements in Materials and Manufacturing Engineering. 47 (2011) 177-183.

[9] P. Fauchais, Understanding plasma spraying. Journal of Physics 37 (2004) 86-108.

[10] M. Richert, I. Nejman, M. Poręba, J. Sieniawski, Ł. Kuczek, Effect of plasma gases on the structure and properties of WC-CrC-Ni coatings, Key Engineering Materials 641 (2015) 105-110.

DOI: 10.4028/www.scientific.net/kem.641.105

[11] J. Mostaghimi, S. Chandra, Splat formation in plasma-spray coating process, Pure Appl. Chem. 74 (2004) 441 - 445.

DOI: 10.1351/pac200274030441

[12] O. Sarikaya, Effect of some parameters on microstructure and hardness of alumina coatings prepared by the air plasma spraying process. Surface and Coatings Technology 190 (2005) 388-393.

DOI: 10.1016/j.surfcoat.2004.02.007

[13] I. Nejman, M. Richert, S. Pietrzyk, P. Pałka, The analysis of mictrostructure and properties Al2O3, ZrO2-Y2O3 coats produced by thermal spraying method at graphite substrate. Rudy i Metale Nieżelazne.

[14] You Wang, Stephen Jiang, Meidong Wang, Shihe Wang, T. Danny Xiao, Peter R Strutt, Abrasive wear characteristics of plasma sprayed nanostructure alumina/titania coatings. Wear 237 (2000) 176-185 6 (2014) 273-278.

DOI: 10.1016/s0043-1648(99)00323-3

[15] M. Richert, M. Książek, B. Leszczyńska – Madej, I. Nejman, R. Grzelka, P. Pałka, The Cr3C2 thermal spray coating on Al-Si substrate, Journal of Achievements in Materials and Manufacturing Engineering. 38 (2010) 95-102.

[16] P. Sokołowski, L. Łatka, A. Ambroziak, The characterization of microstructure and selected properties of zirconia coatings obtained by suspension plasma spraying method. Overview of Welding (2014) 6, 48-54.

DOI: 10.26628/ps.v86i6.71

[17] Q. Yu, Ch. Zhou, H. Zhang, Thermal stability on nanostructured 13 wt% Al2O3 – 8wt% Y2O3 – ZrO2 thermal barrier coatings. Journal of the European ceramic Society 30 (2010) 889-897.

DOI: 10.1016/j.jeurceramsoc.2009.10.005

[18] S. Nath, I. Manna, J. Majumdar, Nanomechanical behaviour of yttria stabilized zirconia (YSZ) based thermal barrier coating. Ceramics International (2015) 41 5247-5256.

DOI: 10.1016/j.ceramint.2014.11.039

[19] J. Myalski, Aluminium matrix composite with low value of coefficient of friction. Composites 2 (2003) 4, 191-194.

[20] H. Tomaszewski, Viteous carbon - a new form of carbon for industrial applications. Electronicmaterials 21 (1978) 1, 27-39.

[21] J. Myalski, Influence of glass carbon addition on tribological properties of metal matrix composite materials. Composites 3 (2003) 8, 317-321.

[22] J. Myalski, J. Wieczorek, A. Dolata-Grosz, J. Śleziona, Tribological properties of heterophase composites with ceramic and amorphous carbon particles compositions. Composites 5 (2005) 2, 11-16.