Hydrodynamic Lubrication and Load Carrying Capacity Analysis of Laser Surface Texturing Valve Core

Article Preview

Abstract:

Take water hydraulic slide valve core as the research object. Laser surface texturing (LST) technology was used to improve the valve core carrying capacity and hydrodynamic lubrication characteristics, which can process micro-texture on the surface of the core. And CFD method was taken to calculate flow field of smooth and laser surface texturing core respectively. For studying the influence of valve core micro-texture and valve core overlap lengths on hydrodynamic lubrication characteristic and carrying capacity of the core, core surface pressure distribution, surface pressure and friction force curves were drawn. Results show: The smooth valve core does not produce hydrodynamic lubrication effect, but textured valve core can bring the oil film load capacity, so as to make the effect of mixed friction between valve core and sleeve weaken. And along with the decrease of the core overlap length, the carrying capacity on the surface of the textured valve core does not decrease but increase when the valve core overlap length amount is greater than 2.5mm.The results provide important theoretical reference of studying and applying LST process technology to the valve core friction pair’s lubrication performance.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

348-355

Citation:

Online since:

May 2016

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2016 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Etsion, Izhak, State of the art in laser surface texturing, J. Tribol., 127 (2005) 248-253.

Google Scholar

[2] Hamilton D B, Walowit J A, Allen C M, A theory of lubrication by micro-irregularities, J Fluids Eng Trans ASME, 88 (1966)177-185.

Google Scholar

[3] Pettersson U, Jacobson S, Influence of surface texture on boundary lubricated sliding contacts, Tribol. Int., 36 (2003) 857-864.

DOI: 10.1016/s0301-679x(03)00104-x

Google Scholar

[4] Suh N P, Mosleh M, Howard P S, Control of friction, Wear, 175 (1994) 151-158.

DOI: 10.1016/0043-1648(94)90178-3

Google Scholar

[5] Peng X D, Sheng S E, Li J Y, C Y N and Bai S X, Study on Deformation of a Laser Surface Textured Mechanical Seal, 2nd International Conference on Integration and Commercialization of Micro and Nanosystems, ASME, 2008, pp.79-84.

DOI: 10.1115/micronano2008-70186

Google Scholar

[6] Etsion I., Improving tribological performance of mechanical components by laser surface texturing, Tribol. Lett., 17 (2004) 733-737.

DOI: 10.1007/s11249-004-8081-1

Google Scholar

[7] Tala-Ighil, N., Fillon, M., and Maspeyrot, P., Effect of textured area on the performances of a hydrodynamic journal bearing, Tribol. Int., 44 (2011) 211-219.

DOI: 10.1016/j.triboint.2010.10.003

Google Scholar

[8] Grabon, W., Koszela, W., Pawlus, P., & Ochwat, S., Improving tribological behaviour of piston ring–cylinder liner frictional pair by liner surface texturing, Tribol. Int., 61 (2013) 102-108.

DOI: 10.1016/j.triboint.2012.11.027

Google Scholar

[9] Deng Haishun, Yu Haiwu, Wang Chuanli. Study on tribological performance of textured port plates of axical piston pumps, J. Huazhong Univ. Sci. Technol. Nat. Sci. Ed., 40 (2012) 16-19. (In Chinese).

Google Scholar

[10] Yang Huayong Zhou Hua, Some key problems of the water hydraulics, J Mech. Eng. Sci., 38 (2002) 96-100. (In Chinese).

Google Scholar

[11] Zavos, Anastasios, and Pantelis G. Nikolakopoulos. Simulation and modeling of friction for honed and wave-cut cylinder bores of marine engines, Simul. Model. Pract. Theory, 49 (2014) 228-244.

DOI: 10.1016/j.simpat.2014.10.002

Google Scholar

[12] Raeymaekers, B., Etsion, I., & Talke, F. E. A Model for the Magnetic Tape/Guide Interface With Laser Surface Texturing, International Joint Tribology Conference, ASME, 2007, pp.669-671.

DOI: 10.1115/ijtc2007-44173

Google Scholar

[13] FU Yong-hong, LU Huacai, HUA Xijun, et al., Theoretical Analysis on Lubrication and Wear-Resisting of the Honed Cylinder Liner. Transactions of CSICE, 24 (2006) 559-564. (In Chinese).

Google Scholar

[14] Ma Chenbo, Zhu Hua, Sun Jianjun, Applicable Equation Study of Lubrication Calculation of Surface Texture Based on CFD Analysis, J Mech. Eng. Sci., 47 (2011) 95-100. (In Chinese).

DOI: 10.3901/jme.2011.15.095

Google Scholar

[15] Kligerman, Yuri, Isaac Etsion, and A. Shinkarenko., Improving tribological performance of piston rings by partial surface texturing, J. Tribol., 127 (2005) 632-638.

DOI: 10.1115/1.1866171

Google Scholar

[16] Ji, J., Fu, Y., & Bi, Q., Influence of Geometric Shape on the Hydrodynamic Lubrication of a Partially Textured Slider with Micro-Grooves, J. Tribol., 136 (2014) 041702-041702-8.

DOI: 10.1115/1.4027633

Google Scholar