Analysis of Computational Model of Seamless Steel Pipe Rolling Contact Force

Article Preview

Abstract:

Due to the problems that the rolling force of seamless steel tube during tandem rolling process is affected by many factors, the calculation is complex and the accuracy is not enough. In order to improve the rolling force calculation accuracy of the tandem rolling mill, analyze the metal flow, stress distribution rules and cross section deformation characteristics during the rolling process of seamless steel tube, calculation of the rolling force was divided into the reduced-diameter area and the reduction of wall area, and a new calculation method was proposed, which concerns the rolling force in reduced-diameter area related to the material yield stress, friction coefficient and the crushing stress of the tube, while the rolling force in the reduction of wall area is only related to the material yield stress and the friction coefficient. The results show that the calculated rolling force is in agreement with the measured values with errors less than ±10%. The model satisfies the actual conditions and is applicable to engineering application.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

376-382

Citation:

Online since:

February 2018

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2018 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Z.Y. Zhao, K. Dong, Y. Yu, et al. Study on workpiece vs mandrel velocity and friction factor relationship of fully-floating mandrel mill(Part Ⅲ), J. Steel Pipe. 1 (2007) 16-20.

Google Scholar

[2] Z. X. Zhao, D.C. Wang, H. M. Liu. A rolling force prediction model based on support vector regression for double cold reduction, J. Journal of Plasticity Engineering. 4 (2015) 49-53.

Google Scholar

[3] H.B. Cheng, T.Y. Zhao, J. Hao, et al. Simulative computation of rolling force in cold pilgering process of high-accuracy stainless steel pipe, J. Heavy Machinery. 2 (2012) 49-52.

Google Scholar

[4] P. X. Li, S. L. Zou, D.W. Tang, et al. Pass parameter optimization for tandem rolling process of steel tube, J. Journal of Iron and Steel Research. 7 (2016) 44-48.

Google Scholar

[5] V.N. Danchenko, Ya.V. Frolov, V.S. Dekhtyarev, et al. Development of pipe cold pilger rolling mode computation method with account of metal properties change, J. Pipe & Tube Production. 3 (2011) 110-113.

Google Scholar

[6] Z.Y. Zhao, K. Dong, Y. Yu, et al. Study on workpiece vs mandrel velocity and friction factor relationship of fully-floating mandrel mill(PartⅠ), J. Steel Pipe. 6 (2006) 17-21.

Google Scholar

[7] T. Tang, S. L. Zou. Numerical simulation and parameter optimization for tandem rolling process of seamless steel tube, J. Journal of Iron and Steel Research. 11 (2012) 6-10.

Google Scholar

[8] L.J. Li, H. B. Wang, W.B. Zong, et al. Study of effect of residual stress on compressive strength of casing pipe by FEM, J. Iron and Steel. 6 (2005) 51-54.

Google Scholar

[9] Z.Y. Zhao, J. X. Xie, H. P. Hong, et al. Finite element analysis of wall thickness changes of the cross section of seamless tube in hot continuous mandrel rolling, J. Journal of Plasticity Engineering. 2 (2009) 109-112.

Google Scholar

[10] Q. S. Jia, Y. H. Shuang, Z.H. Li, et al. Numerical simulation and experimental research on rolling process of 3-roll cold-rolling pipe mill, J. Steel Pipe. 5 (2014) 13-19.

Google Scholar

[11] D. X. Luo, Q. A. Chen, L.W. Liu. Finite element analysis for effect of roll radius on metal deformation of hot rolling plate, J. Journal of Iron and Steel Research. 1 (2015) 17-21.

Google Scholar

[12] Y. Z. Jiang, H. P. Tang. Method for improving transverse wall thickness precision of seamless steel tube based on tube rotation, J. Journal of Iron and Steel Research. 10 (2015) 924-930.

DOI: 10.1016/s1006-706x(15)30091-1

Google Scholar

[13] J. F. Zhu, X.T. Chu. An improved arc-length method and application in the post-buckling analysis for composite structures, J. Applied Mathematics and Mechanics. 9 (2002) 1081-1088.

DOI: 10.1007/bf02437719

Google Scholar

[14] Y. Song, M. Zhang, J. Song. Unfolded drawings and views for irregular spiral surface given boundary equations based on CAD, J. Computer Aided Drafting, Design and Manufacturing. 1 (2011) 18-21.

Google Scholar

[15] S. H. Song, Y. W. Xu, X. M. Chen, et al. Effect of rare earth cerium and impurity tin on the hot ductility of a Cr-Mo low alloy steel, J. Journal of Rare Earths. 10 (2016) 1062-1068.

DOI: 10.1016/s1002-0721(16)60135-7

Google Scholar