On the Mechanism by which Chromium Improves Strip Surface Cleanliness in Steel Strip Cold Rolling

Article Preview

Abstract:

“Detachable iron particles” or iron fines due to abrasive interactions in the roll bite between the roll surface and the strip are one of the major cleanliness defects. They may induce surface defects in particular on galvanizing lines. Chrome plating of rolls is generally recognized to result in a better strip surface cleanliness. In the present paper, the reasons for the success of chrome plating in this respect are investigated. An end-of-life industrial roll has been ground by parts under several conditions (Ra = 0.4 μm, 1.0 μm, 1.6 μm ± 0.1 μm), then cut into pieces for observation as well as for manufacturing tribological test tools (Plane Strain Compression Test, PSCT). Some of these pieces have been chrome-plated, the others not for comparison. Careful examination of just ground and chrome-plated roll has revealed that ground surface bears a number of rather aggressive features. Chrome plating covers them with a gentler pattern, although preserving the roughness in terms of Ra to maintain sufficient friction for correct mill operation. PSCT confirms that there is less wear debris on the strip when using Cr-plated tools.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

240-247

Citation:

Online since:

April 2018

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2018 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] T.W. Fisher, R. Iezzi, J. Madritch, Theoretical and practical consideration of sheet steel surface cleanliness, Automotive Engineering Congress and Exposition (Detroit, 25-29 Feb. 1980), SAE Technical Paper 800149, 1980, https://doi.org/10.4271/800149.

DOI: 10.4271/800149

Google Scholar

[2] R. Deltombe, M. Dubar, A. Dubois, L. Dubar, A new methodology to analyse iron fines during steel cold rolling processes, Wear 254 (2003) 211–221.

DOI: 10.1016/s0043-1648(03)00005-x

Google Scholar

[3] S. Huart, M. Dubar, R. Deltombe, A. Dubois, L. Dubar, Asperity deformation, lubricant trapping and iron fines formation mechanism in cold rolling processes, Wear 257, 5 (2004) 471-480.

DOI: 10.1016/j.wear.2004.01.012

Google Scholar

[4] K. Louaisil, M. Dubar, R. Deltombe, A. Dubois, L. Dubar, Analysis of interface temperature, forward slip and lubricant influence on friction and wear in cold rolling, Wear 266, 1 (2009) 119-128.

DOI: 10.1016/j.wear.2008.06.003

Google Scholar

[5] L. Jacobs, B. Vervaet, H. Hermann, M. Agostini, J. Kurzynski, N-G. Jonsson, J. Perez, K. Reuver, H. Van Steden, Improving strip Cleanliness after Cold Rolling, Proc. ICTMP 2010 (Nice, June 13-15th, 2010), E. Felder & P. Montmitonnet, Editors, Published by Transvalor-Presses des Mines, Paris (2010).

DOI: 10.1177/1350650111413639

Google Scholar

[6] L. Jacobs, K. Reuver, Controlling and surface cleanliness during cold rolling (LOWWEAR), Final Report, Research Fund for Coal and Steel Unit, Directorate-General for Research and Innovation, European Commission, Luxembourg (2012).

Google Scholar

[7] Topocrom®, http://www.topocrom.com/en_sites/industrial_advantages.php#second.

Google Scholar

[8] G. van Steden, W. Neumann, F.E.H.C. Suilen, S.F.M. Bos, E.E. Schoone, Pilot mill as the key to optimize lubrication and strip cleanliness, Proc. 7th Int. Conf. Steel Rolling, Tokyo (1998).

Google Scholar

[9] P. Benaben, Chromage [m1615], Les Techniques de l'Ingénieur, Paris, 1997 (in French).

Google Scholar

[10] V.S. Prokenko, F.I. Danilov, Chromium electroplating from trivalent chromium baths as an environmentally friendly alternative to hazardous hexavalent chromium baths: comparatives study on advantages and disadvantages, J. Clean Techn. Policy 16 (2014).

DOI: 10.1007/s10098-014-0711-1

Google Scholar

[11] C. Ould, X. Badiche, P. Montmitonnet, Y. Gachon, PVD Coatings for Mill Rolls for Cold Rolling of High Carbon Steel Strips – Laboratory Tests, Wear 306, 1-2 (2013) 103-112.

DOI: 10.1016/j.wear.2013.07.007

Google Scholar

[12] C. Ould, X. Badiche, P. Montmitonnet, Y. Gachon, PVD Coated Mill Rolls for Cold Rolling of Stainless Steel Strips – Tribological and Mechanical Laboratory Tests, J. Manuf. Proc. 15 (2013) 77-86.

DOI: 10.1016/j.jmapro.2012.09.011

Google Scholar

[13] P. Montmitonnet, F. Delamare, B. Rizoulières, Transfer layer and friction in cold metal strip rolling processes, Wear, 245, 1 (2000) 125-135.

DOI: 10.1016/s0043-1648(00)00473-7

Google Scholar

[14] B. Rizoulières, Couches de transfert et frottement en laminage à froid des aciers inoxydables, PhD Dissertation, MINES ParisTech – CEMEF, 2000 (in French).

Google Scholar