Paper Titles

Effect of High Temperature Aging on Wear Resistance of a High-Nitrogen Stainless Steel
p.454

Research on the Mechanical Properties and Segregation Behavior of Pb-Al Alloys
p.459

A Study on Grain Size, Mechanical Properties and First Mode of Metal Transfer in Underwater Friction Stir Welded AA5052-O
p.466

The Grinding of the Worm for Worm Gear Set
p.473

Applications and Designs of Vibration-Assisted Machining Devices
p.480

Modelling and Optimization for Cutting Forces in Ultrasonic-Assisted Drilling of Soda Glass
p.487

Integrating Simulation with Experiment for Recycled Metal Matrix Composite (MMC-Al_R) Developed through Hot Press Forging
p.493

Precision Control of Kerf in Metal Cutting Using Dry Micro WEDM: Issues and Challenges
p.499

Effects of Elements on Mechanical and Electronic Properties of Ag from First-Principles Calculations
p.506

HomeKey Engineering MaterialsKey Engineering Materials Vol. 775Applications and Designs of Vibration-Assisted...

Applications and Designs of Vibration-Assisted Machining Devices

Article Preview

Abstract:

Recently, materials with superior mechanical properties have been developed and become the optimum choice in many applications such as optics and electronics. However, most of these materials such as glass and ceramics are considered difficult-to-cut materials due to their high hardness. Machining such materials by conventional machining leads to low surface quality, rapid tool wear, and high cutting forces. Currently, Vibration-Assisted Machining (VAM) is found to be effective for machining difficult-to-cut materials. Nevertheless, researchers are investigating how to optimize the machining parameters and to test the possibility of cutting a variety of novel engineering materials. This work reviews the different attempts which have been carried out to investigate the effect of VAM parameters during machining processes. This endeavour helps to get a deep understanding of the VAM, address its critical issues, and propose a framework to design a high performance VAM devices.

You might also be interested in these eBooks

Key Engineering Materials VIII

Info:

Periodical:

Key Engineering Materials (Volume 775)

Pages:

480-486

DOI:

https://doi.org/10.4028/www.scientific.net/KEM.775.480

Citation:

Cite this paper

Online since:

August 2018

Authors:

Mohamed Yassin*, Mohab Hossam, Hassan El-Hofy

Keywords:

Design, Hard-to-Cut Material, Vibration Device, Vibration-Assisted Machining (VAM)

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

© 2018 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] D. Brehl and T. Dow, Review of vibration-assisted machining,, Precision Engineering, vol. 32, pp.153-172, (2008).

DOI: 10.1016/j.precisioneng.2007.08.003

[2] M. A. Cerniway, Elliptical diamond milling: kinematics, force and tool wear,, M.Sc. Thesis, North Carolina State University, USA, (2002).

[3] W. X. Xu and L. C. Zhang, Ultrasonic vibration-assisted machining: principle, design and application,, Advances in Manufacturing, vol. 3, pp.173-192, (2015).

DOI: 10.1007/s40436-015-0115-4

[4] Y.-b. Kim and Y. Roh, New design of matching layers for high power and wide band ultrasonic transducers,, Sensors and Actuators A: Physical, vol. 71, pp.116-122, (1998).

DOI: 10.1016/s0924-4247(98)00151-4

[5] J. Kim and I. Choi, Micro surface phenomenon of ductile cutting in the ultrasonic vibration cutting of optical plastics,, Journal of Materials Processing Technology, vol. 68, pp.89-98, (1997).

DOI: 10.1016/s0924-0136(96)02546-0

[6] M. A. Cerniway, Elliptical diamond milling: kinematics, force and tool wear,, MS Thesis, North Carolina State University, USA, (2001).

[7] C. Ma, E. Shamoto, T. Moriwaki, and L. Wang, Study of machining accuracy in ultrasonic elliptical vibration cutting,, International Journal of Machine Tools and Manufacture, vol. 44, pp.1305-1310, (2004).

DOI: 10.1016/j.ijmachtools.2004.04.014

[8] X. Li and D. Zhang, Ultrasonic elliptical vibration transducer driven by single actuator and its application in precision cutting,, Journal of Materials Processing Technology, vol. 180, (2006).

DOI: 10.1016/j.jmatprotec.2006.05.007

[9] R. Muhammad, N. Ahmed, A. Roy, and V. V. Silberschmidt, Numerical modelling of vibration-assisted turning of Ti-15333,, Procedia CIRP, vol. 1, pp.347-352, (2012).

DOI: 10.1016/j.procir.2012.04.062

[10] X. Zhou, C. Zuo, Q. Liu, and J. Lin, Surface generation of freeform surfaces in diamond turning by applying double-frequency elliptical vibration cutting,, International Journal of Machine Tools and Manufacture, vol. 104, pp.45-57, (2016).

DOI: 10.1016/j.ijmachtools.2015.11.012

[11] Z. Haidong, Z. Ping, M. Wenbin, and Z. Zhongming, A Study on ultrasonic elliptical vibration cutting of inconel 718,, Shock and Vibration, vol. 2016, (2016).

DOI: 10.1155/2016/3638574

[12] G. L. Chern and Y. C. Chang, Using two-dimensional vibration cutting for micro-milling,, International Journal of Machine Tools and Manufacture, vol. 46, pp.659-666, (2006).

DOI: 10.1016/j.ijmachtools.2005.07.006

[13] X. H. Shen, J. H. Zhang, H. Li, J.-J. Wang, and X.-C. Wang, Ultrasonic vibration-assisted milling of aluminum alloy,, The International Journal of Advanced Manufacturing Technology, vol. 63, pp.41-49, (2012).

DOI: 10.1007/s00170-011-3882-5

[14] M. M. Abootorabi Zarchi, M. R. Razfar, and A. Abdullah, Investigation of the effect of cutting speed and vibration amplitude on cutting forces in ultrasonic-assisted milling,, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, vol. 226, pp.1185-1191, (2012).

DOI: 10.1177/0954405412439666

[15] M. A. Zarchi, M. Razfar, and A. Abdullah, Influence of ultrasonic vibrations on side milling of AISI 420 stainless steel,, The International Journal of Advanced Manufacturing Technology, vol. 66, pp.83-89, (2013).

DOI: 10.1007/s00170-012-4307-9

[16] J. Janghorbanian, M. R. Razfar, and M. M. Abootorabi Zarchi, Effect of cutting speed on tool life in ultrasonic-assisted milling process,, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, vol. 227, pp.1157-1164, (2013).

DOI: 10.1177/0954405413483722

[17] H. Ding, S. Chen, and K. Cheng, Two-dimensional vibration-assisted micro end milling: cutting force modelling and machining process dynamics,, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, vol. 224, pp.1775-1783, (2010).

DOI: 10.1243/09544054jem1984

[18] S. Elhami, M. Razfar, and M. Farahnakian, Analytical, numerical and experimental study of cutting force during thermally enhanced ultrasonic assisted milling of hardened AISI 4140,, International Journal of Mechanical Sciences, vol. 103, pp.158-171, (2015).

DOI: 10.1016/j.ijmecsci.2015.09.007

[19] B. Azarhoushang and J. Akbari, Ultrasonic-assisted drilling of Inconel 738-LC,, International Journal of Machine Tools and Manufacture, vol. 47, pp.1027-1033, (2007).

DOI: 10.1016/j.ijmachtools.2006.10.007

[20] Y. Wang, H. Gong, F. Fang, and H. Ni, Kinematic view of the cutting mechanism of rotary ultrasonic machining by using spiral cutting tools,, The International Journal of Advanced Manufacturing Technology, vol. 83, pp.461-474, (2016).

DOI: 10.1007/s00170-015-7549-5

[21] H. Al-Budairi, Design and analysis of ultrasonic horns operating in longitudinal and torsional vibration,, PhD Thesis, University of Glasgow, UK, (2012).

[22] S. Amini, M. Soleimani, H. Paktinat, and M. Lotfi, Effect of longitudinal− torsional vibration in ultrasonic-assisted drilling,, Materials and Manufacturing Processes, vol. 32, pp.616-622, (2017).

DOI: 10.1080/10426914.2016.1198027

[23] M. Lotfi and S. Amini, Experimental and numerical study of ultrasonically-assisted drilling,, Ultrasonics, vol. 75, pp.185-193, (2017).

DOI: 10.1016/j.ultras.2016.11.009

[24] Z. Zhong and H. Yang, Development of a vibration device for grinding with microvibration,, Materials and Manufacturing Processes, vol. 19, pp.1121-1132, (2004).

DOI: 10.1081/amp-200035263

[25] T. Tawakoli and B. Azarhoushang, Influence of ultrasonic vibrations on dry grinding of soft steel,, International Journal of Machine Tools and Manufacture, vol. 48, pp.1585-1591, (2008).

DOI: 10.1016/j.ijmachtools.2008.05.010

[26] B. Azarhoushang and T. Tawakoli, Development of a novel ultrasonic unit for grinding of ceramic matrix composites,, The International Journal of Advanced Manufacturing Technology, vol. 57, pp.945-955, (2011).

DOI: 10.1007/s00170-011-3347-x

[27] Z. Liang, Y. Wu, X. Wang, and W. Zhao, A new two-dimensional ultrasonic assisted grinding (2D-UAG) method and its fundamental performance in monocrystal silicon machining,, International Journal of Machine Tools and Manufacture, vol. 50, pp.728-736, (2010).

DOI: 10.1016/j.ijmachtools.2010.04.005

[28] V. I. Tsiakoumis, An investigation into vibration assisted machining: application to surface grinding processes,, Ph.D. Thesis, Liverpool John Moores University, (2011).

[29] M. Paknejad, A. Abdullah, and B. Azarhoushang, Effects of high power ultrasonic vibration on temperature distribution of workpiece in dry creep feed up grinding,, Ultrasonics Sonochemistry, vol. 39, pp.392-402, (2017).

DOI: 10.1016/j.ultsonch.2017.04.029

[30] M. Kumar and X. Jin, Effects of vibration assistance on surface residual stress in grinding of Ti6Al4V alloy,, Procedia Manufacturing, vol. 10, pp.171-182, (2017).

DOI: 10.1016/j.promfg.2017.07.045