Estimate the Melt Flow Length with Internal Induction Heating for the Injection Molding Process

Article Preview

Abstract:

In this paper, an induction heating system was applied to the heating stage in the injection molding process. Through simulation and experiment, the heating process was estimated by the temperature distribution and the heating rate. In the simulation, the mold temperature was increased from 30°C to 180°C in 9 s. Therefore, the heating rate was higher than 16°C/s, which represents a positive result in the field of mold heating. Additionally, the temperature distribution revealed that the higher temperature is concentrated on the gate area, while the outside of the mold cavity is at a lower temperature. The same parameters were applied to both the experiment and the simulation, and the results were in good agreement.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

97-102

Citation:

Online since:

September 2020

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2020 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] D.E. Dimla, M. Camilotto, F. Miani, Design and optimization of conformal cooling channels in injection moulding tools, J. Mater. Process. Technol. 164–165 (2005) 1294-1300.

DOI: 10.1016/j.jmatprotec.2005.02.162

Google Scholar

[2] Y.T. Lin, Investigation on rapid heating injection mold by using inner induction heating, Master thesis, Chung Yuan Christian University, Taiwan, (2009).

Google Scholar

[3] S.C. Chen, P.S. Minh, J.A. Chang, Gas-assisted mold temperature control for improving the qualities of injection molded parts with fiber additives, Int. Commun. Heat. Mass. 38 (2011) 304-312.

DOI: 10.1016/j.icheatmasstransfer.2010.11.001

Google Scholar

[4] B. Ozcelik, T. Erzurumlu, Comparison of the warpage optimization in the plastic injection molding using ANOVA, neural network model and genetic algorithm, J. Mater. Process. Technol. 171 (2006) 437-445.

DOI: 10.1016/j.jmatprotec.2005.04.120

Google Scholar

[5] S.C. Chen, N.T. Chang, Y.C. Chen, S.M. Wang, Simulation and application of injection-compression molding, J. Reinf. Plast. Compos. 18 (1999) 724-734.

Google Scholar

[6] S.C. Chen, R.D. Chien, S.H. Lin, M.C. Lin, J.A. Chang, Feasibility evaluation of gas-assisted heating for mold surface temperature control during injection molding process, Int. Commun. Heat. Mass. 36 (2009) 806-812.

DOI: 10.1016/j.icheatmasstransfer.2009.06.007

Google Scholar

[7] S.C. Chen, W.R. Jong, Y.J Chang, J.A. Chang, J.C. Cin, Rapid mold temperature variation for assisting the micro injection of high aspect ratio micro feature parts using induction heating technology, J. Micromech. Microeng. 16 (2006) 1783-1791.

DOI: 10.1088/0960-1317/16/9/005

Google Scholar

[8] P.C. Chang, S.J. Hwang, Simulation of infrared rapid surface heating for injection molding, Int. Commun. Heat. Mass. 49 (2006) 3846-3854.

DOI: 10.1016/j.ijheatmasstransfer.2006.04.014

Google Scholar