Experimental Study of Tool Wear when Milling Tropical Wood with Various Tool Materials

Article Preview

Abstract:

The paper presents a study on the performance of cutter tip for wood milling process. The tests were performed with the tropical wood samples which were milled in the double sided wood planer, the measured micro-geometrical parameters encompassing the linear wear and tooltip radius. The study primarily contributes to developing a far better understanding of the physical nature of cutting tool wear in response with the growing concern of many researchers. Given this basis, it does not only assist the selection of reasonable cutting tool but also enable the detection of the patterns in the cutting tool wear process. In terms of tool wear and bluntness, there has been a number of researches taking account into the physical nature of cutting tools, - providing basis for selection of cutting tools apart from clarification of the current pattern of tool wear and bluntness. The load applied to the cutter during wood milling is the load that changes marks periodically. When starting to work after tool sharpening and finishing, the first stage changes the microscopic geometry - tool run-in process (rapid initial wear), followed by constant conditions of wear before a rapid wear which leads to failure at last. The objective of this study is to determine the influence of the cutting path to the tooltip radius and linear wear of the cutting edge. The paper employs method of least squares and variance analysis in application of the Minitab software to determine regression equations for relation of the tooltip radius and linear wear to the relative cutting length. The ultimate goal is to predict the life of cutting tool when milling tropical wood.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

260-267

Citation:

Online since:

November 2021

Authors:

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2021 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Paulo P., Gordon S., 2005. Characterization of the wear behavior of polycrystalline diamond (PCD) tools when machining wood-based composites, Journal of Materials Processing Technology, 162-163: 665-672.

DOI: 10.1016/j.jmatprotec.2005.02.085

Google Scholar

[2] Csanády, E., and Magoss, E. (2013). Mechanics of Wood Machining, Springer, Berlin.

Google Scholar

[3] Regita Bendikiene, Gintaras Keturakis. The influence of technical characteristics of wood milling tools on its wear performance, Journal of Wood Science, August 2017, 63:606–614.

DOI: 10.1007/s10086-017-1656-x

Google Scholar

[4] D. Kazlauskas, V. Jankauskas, R. Bendikienė, G. Keturakis, L. Mačėnaitė, Wear of cemented tungsten carbide (WC) router cutters during oak wood milling, Mechanika. 2017 Volume 23(3): 469-472.

DOI: 10.5755/j01.mech.23.3.18482

Google Scholar

[5] Gintaras Keturakis, Regita Bendikiene, and Antanas Baltrusaitis a, Tool Wear Evolution and Surface Formation in Milling Various Wood Species. September 2017; Bioresources 12(4):7943-7954.

Google Scholar

[6] Gintaras Keturakis, Vytautas Lisauskas, Influence of the Sharpness Angle on the Initial Wear of the Wood Milling Knives, ISSN 1392–1320 Materials Science (Medžiagotyra). Vol. 16, No. 3. (2010).

Google Scholar

[7] Chladil, J., Sedlák, J., Rybářová, E. R., Kučera, M., and Dado, M. (2019). Cutting conditions and tool wear when machining wood-based materials, BioRes. 14(2), 3495-3505.

DOI: 10.15376/biores.14.2.3495-3505

Google Scholar

[8] Nguyen H. L. Researching reasonable tropical wood cutting by milling method, Minsk, 1992. PhD. Thesis, 250p (in Rusian).

Google Scholar

[9] N.H. Loc, Design and Analysis of Experiments, National University Publisher HCMC, Ho Chi Minh city, Vietnam, (2021).

Google Scholar

[10] W. Darmawan, I. S. Rahayu, C. Tanaka & R. Marcha, Chemical and mechanical wearing of high speed steel and tungsten carbide tools by tropical woods, Journal of Tropical Forest Science 18(4): 166–172 (2006).

Google Scholar