Effect of Relative Weight on Compression Behaviour of 3D Printed Porous Structure Made of Aluminium Alloy

Article Preview

Abstract:

Metamaterials, including materials with regularly distributed porous structures, are currently a very intensively developing area of the technology industry. They bring a number of advantages compared to components produced in the classic way. The primary focus of such porous structures is to lighten the product and at the same time preserve its physical or mechanical properties, which subsequently conveys benefits in the form of saving material for the production of the device, and when used in aeroplanes or cars, they also save the amount of fuel consumed, so it can be said that such products and equipment are more user-friendly and environmentally friendly. There are many types of structures with different configurations, different types of basic cells, and different distributions of pores or their topology, so it is very important for the designer to know and decide which type of structure is most advantageous to use in the proposed product that will be subjected to a specific load. The article deals with the investigation of the mechanical properties of porous structures produced by the Direct Laser Metal Sintering (DLMS) method. It is focused on experimentally tested samples made of AlSi10Mg alloy with the Neovius structure, which were produced with four different relative weights. Results of quasi-static pressure testing at a crossbar speed of 10 mm/min (testing machine 250 kN Instron 8802 servo-hydraulic machine) point out that the trend of the influence of the relative weights on the First Peak Local Maximum best described by a second-order polynomial function.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

103-107

Citation:

Online since:

November 2023

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2023 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Gibson I, Rosen DW, Stucker B. Additive manufacturing technologies: Rapid prototyping to direct digital manufacturing. New York: Springer, (2010)

DOI: 10.1007/978-1-4419-1120-9_14

Google Scholar

[2] Murr LE, et al. Metal fabrication by additive manufacturing using laser and electron beam melting technologies. JMST 2012; 28(1),1–14.

Google Scholar

[3] Karkalos, N.E., Markopoulos A.P., Kundrak, J., 3D Molecular Dynamics model for nano-machining of fcc and bcc materials, Procedia CIRP, 77, 2018, 203-206

DOI: 10.1016/j.procir.2018.08.286

Google Scholar

[4] Montemurro, M.; Bertolino, G.; Roine, T. A general multi-scale topology optimisation method for lightweight lattice structures obtained through additive manufacturing technology, Composite structures, 258 (2021).

DOI: 10.1016/j.compstruct.2020.113360

Google Scholar

[5] Guadagno, L.; Pantelakis, S.; Strohmayer, A.; Raimondo, M. High-Performance Properties of an Aerospace Epoxy Resin Loaded with Carbon Nanofibers and Glycidyl Polyhedral Oligomeric Silsesquioxane. Aerospace 2022, 9, 222

DOI: 10.3390/aerospace9040222

Google Scholar

[6] Kadkhodapour, J. et al., Failure mechanisms of additively manufactured porous biomaterials: Effects of porosity and type of unit cell, Journal of the Mechanical Behavior of Biomedical Materials, 50, 2015, 180-191.

DOI: 10.1016/j.jmbbm.2015.06.012

Google Scholar

[7] Maliaris, G., Argyros, A., Smyrnaios, E., Michailidis, N., Novel additively manufactured bio-inspired 3D structures for impact energy damping, CIRP Annals, 70/1, 2021, 199-202

DOI: 10.1016/j.cirp.2021.03.009

Google Scholar

[8] Obadimu, S.O.; Kourousis, K.I. Compressive Behaviour of Additively Manufactured Lattice Structures: A Review. Aerospace 2021, 8, 207

DOI: 10.3390/aerospace8080207

Google Scholar

[9] Park, S.Y.; Kim, K.S.; AlMangour, B.; Grzesiak, D.; Lee, K.A. Effect of unit cell topology on the tensile loading responses of additive manufactured CoCrMo triply periodic minimal surface sheet lattices. Mater. Des. 2021, 206, 109778.

DOI: 10.1016/j.matdes.2021.109778

Google Scholar

[10] Psihoyos, H.O., Lampeas, G.N., Efficient thermomechanical modelling of Laser Powder Bed Fusion additive manufacturing process with emphasis on parts residual stress fields[J]. AIMS Materials Science, 2022, 9(3): 455-480.

DOI: 10.3934/matersci.2022027

Google Scholar

[11] Abueidda, D.W. et al. Compression and buckling of microarchitectured Neovius-lattice, Extreme Mechanics Letters, Volume 37, 2020, 100688, https://doi.org/10.1016/j.eml. 2020.100688.

DOI: 10.1016/j.eml.2020.100688

Google Scholar

[12] Khan, S. Z., Masood, S. H., Ibrahim, E., & Ahmad, Z. (2019). Compressive behaviour of Neovius Triply Periodic Minimal Surface cellular structure manufactured by fused deposition modelling. Virtual and Physical Prototyping, 1–11

DOI: 10.1080/17452759.2019.1615750

Google Scholar

[13] Jiawei Feng et al., Triply periodic minimal surface (TPMS) porous structures: from multi-scale design, precise additive manufacturing to multidisciplinary applications, 2022, Int. J. Extrem. Manuf. 4 022001

DOI: 10.1088/2631-7990/ac5be6

Google Scholar

[14] Monkova, K.; Monka, P.P.; Žaludek, M.; Beňo, P.; Hricová, R.; Šmeringaiová, A. Experimental Study of the Bending Behaviour of the Neovius Porous Structure Made Additively from Aluminium Alloy. Aerospace 2023, 10, 361

DOI: 10.3390/aerospace10040361

Google Scholar

[15] Shah, R.K.; Dey, P.P. Process parameter optimization of DMLS process to produce AlSi10Mg components. J. Phys. Conf. Ser. 2019, 1240, 012011.

DOI: 10.1088/1742-6596/1240/1/012011

Google Scholar

[16] Liović, D., Franulović, M., & Kozak, D. (2021). Material models and mechanical properties of titanium alloys produced by selective laser melting. Procedia Structural Integrity, 31, 86–91

DOI: 10.1016/j.prostr.2021.03.014

Google Scholar