Materials Science Forum Vol. 1016

Abstract: The inhomogeneous microstructure and its change by annealing for an AlSi10Mg lattice structure with a body-centered cubic unit cell additively manufactured via laser powder bed fusion (LPBF) were investigated. The as-built lattice structure exhibited a cellular microstructure consisting of a number of primary α-Al phases decorated with α-Al/Si eutectic structure. The developed microstructure varied depending on the locations of the node and strut parts of the lattice structure. At the location near the bottom surface of the node part, the cellular microstructure became coarser and more equiaxed than those at the location near the top surface. At the location near the bottom surface of the strut part, the columnar α-Al phases were often elongated along the direction of the strut part. After the annealing at 300 °C for 2 h, numerous Si particles finely precipitated within the primary α-Al phases and coarsening of the eutectic Si phases occurred. After the annealing at 530 °C for 6 h, the microstructural characteristics changed significantly. A significant coarsening of the Si particles and the formation of Fe-containing intermetallic phase (β-AlFeSi) with a plate-shaped morphology occurred. The microstructures became homogeneous in the whole area of the lattice structure annealed at 530 °C for 6 h.

Abstract: The aim of this work is to investigate the dissolution behavior of Nb in hot charging hot rolling configurations. To do so, an indirect experimental procedure is used to quantify the amount of Nb present in solution before rolling. The method is based on the effect of dissolved Nb on static recrystallization kinetics due to its solute drag effect. After different thermal cycles, simulating cold and hot charging conditions, double hit torsion tests have been performed with a 0.23%C steel microalloyed with 0.03% Nb. By means of these tests, the static softening behavior has been determined. Comparison of the recrystallization times allows indirect evaluation of the amount of Nb in solid solution after each treatment. The results have been correlated with the precipitation state of the samples.

Abstract: INCONEL 718 superalloy (IN 718) is frequently used in highly aggressive environments, such as aerospace and gas turbine engines, where excellent mechanical properties, creep-, fatigue- and oxidation-resistance performance at high and cryogenic temperatures are required. Recent studies have successfully cold sprayed IN 718, showing great potential mainly in maintenance and repairing fields. However, due to the low plastic deformation, the manufacture of IN 718 cold sprayed coatings often requires the use of expensive propulsive gases or high working parameters to enhance deposition efficiency, with a significant increase in production costs. This paper investigates for the first time the addition of Ni to IN 718 powders in order to increase plastic deformation and interparticle bonding strength. Four composite coatings were deposited via a high-pressure cold spray process using nitrogen as propulsive gas, considering different IN 718 mass fractions in the feedstock: C1 (0 wt%), C2 (25 wt%), C3 (50 wt%), C4 (75 wt%). The coatings are examined in terms of microstructural characteristics and tribological performance. The addition of IN 718 particles significantly improves the mechanical properties of the coatings, despite an increase in porosity, which however does not exceed 1%. The tribological performance of the four coatings is investigated using a pin-on-disk test, demonstrating that the coating wear resistance behaviour improved as the IN 718 content increased. Analysis of the wear mechanism shows that C4 coating has a different wear behaviour than the other coatings, thus achieving the best wear-resistance performance.

Abstract: The finite element modelling is a well-established technique in studies of plastic deformation. Many commercial codes, both general purpose or dedicated, implement general constitutive laws sufficient for a first level use. However, some issues need to be addressed by using specific formulations or require more advanced modelling to take into account complex behaviors. In the present contribution, an overview of the main issues that arise in the study of hot deformation processes and their theoretical and software tools available in CSM SPA is presented with their applications to industrial cases. The overview on methodologies for modelling of plastic deformation starts from the more conventional rheological laws, through the implementation of innovative rheological laws, the microstructural and mechanical coupling and tailored material characterization and concludes with the identification of criteria for the evaluation of the internal quality of the finished products, such as the porosity closure. The applications presented concern mainly the rolling of long products.

Abstract: The present study investigates the occurrence and effectiveness of the dissociation mechanism of Σ3 CSL boundaries into its variants such as Σ9 and Σ27a-b during strain-annealed grain boundary engineering (GBE) of Hastelloy-X. Multiple cold-rolling strain levels and annealing conditions are studied and it is observed that the density of ∑3 boundaries decreases proportionally to the amount of strain induced boundary migration (SIBM) during the GBE process. The dissociation mechanism of Σ3 annealing twins is activated at the onset of SIBM, causing an increase in the density of the Σ3ⁿ variants. It is shown that at high annealing times or temperatures, the rate of generation of CSL boundaries through dissociation mechanism is lower than their annihilation rate. It is further suggested that the dissociation mechanism of ∑3 boundaries during GB migration is more efficient when the amount of applied strain prior to annealing is kept low, thus promoting disruption of the random GB network.

Abstract: Cyclic delamination experiments with multilayered structures were performed in four point bending mode using a central notch for crack initiation. In a preceding study, the propagation of the delaminating cracks could be interpreted on the basis of the Paris law. In order to obtain more insight into the mechanisms of fatigue and crack propagation, FEM simulations of the experiments were conducted. The material models used in the simulation involve strain gradient elasticity, kinematic hardening plasticity and creep. Following the concept of damage mechanics, the crack propagation rate of delamination was related to the inelastic strain accumulated per loading cycle. Thereby, singularities of stresses and strain at the crack tip were suppressed by the regularizing effect of strain gradient elasticity.

Abstract: The losses of solar cells are consisted of electrical losses and optical losses. Optical losses chiefly reduce the short-circuit current. Here we apply bifacial cell approach to increase light absorption and the short-circuit current of dye sensitized solar cells (DSSCs). We have employed activated carbon (AC) as a very low cost counter electrode, an alternative to Pt counter electrode. Addition of dimethyl sulfoxide (DMSO) and titanium carbonitride (TiCN) to AC increase the efficiency of bifacial DSSC at a mirror angle of from 5.10% to and , respectively. These results indicate that AC has the potential to replace Pt as a very low cost counter electrode of bifacial DSSCs. The bifacial DSSC system using double plane mirrors improve PCE to for Pt counter electrode at a mirror angle of , and for AC counter electrode at a mirror angle of , respectively.

Abstract: This present work examines the influence of niobium in solid solution on the microstructural evolution of pure nickel at various deformation conditions. On this purpose, high-purity nickel and six model nickel-niobium alloys (Ni–0.01, 0.1, 1, 2, 5 and 10 wt. % Nb) were subjected to hot torsion test to large strains within the temperature range from 800 to 1000 °C at strain rates of 0.03, 0.1 and 0.3 s^–1. Microstructural analyses were carried out using both optical and scanning electron microscopy-based electron back-scattered diffraction technique. The overall results showed the key role played by the Nb amount when coupled with various DRX mechanisms involved, i.e. DDRX, CDRX, and GDRX with respect to the prescribed deformation conditions, in reducing grain size and retarding DRX kinetics from which the microstructures of the examined materials such as Ni 2 and 10 wt. % Nb were seen evolving in different ways. In all these deformed materials, a transition from discontinuous dynamic recrystallization to continuous dynamic recrystallization was observed at low temperature and high strain rate whereas only discontinuous dynamic recrystallization occurred at high temperature.

Abstract: Strength of solder joints is usually evaluated by a shear test and a pull test. The reliability of the solder joint is evaluated by the repetitive pull tests of solder bulk specimens. However, the stress and strain field that caused by thermal load on the solder joint of the product model for estimating the reliability is different from these tests. Therefore, we proposed a repetitive bending test as a reliability test of solder joints producing the stress and strain field caused at the solder joint of product model. We proposed a repetitive multi-point bending test as a method to predict the fatigue life of the solder joint in the thermal cycle test in a short period of time. The influence of strain gradient on the inelastic strain amplitude used for lifetime evaluation is estimated. The controllability of the strain gradient by the three-point bending test parameters is investigated. The effect of residual stress on inelastic strain amplitude during sample preparation for thermal cycle test is also evaluated.

Abstract: The effect of strain rate on the β texture evolution during two-step hot forging of Ti-6246 alloy was investigated. The two-step forging consisted of 15% or 50% prior-β forging at 980°C and subsequent 60% or 25% forging at 870°C in the (α + β) dual-phase region. The total compression ratio was 75%, and the investigated strain rates were 0.01 and 1.0 s⁻¹. The β forging texture showed typical {001} and {111} body-centered cubic textures. With increasing compression ratio in the (α + β) region and at a strain rate of 0.01 s⁻¹, the amount of precipitated α phase increased. Dynamic recrystallization was rarely observed after forging in the (α + β) region at a strain rate of 0.01 s⁻¹. Large amounts of α precipitates lowered the {001} β texture intensity through slip transmission between the α and β phases under the Burgers orientation relationship. However, in specimens forged at a strain rate of 1.0 s⁻¹, as the compression ratio in the β single-phase region increased, the growth of dynamic-recrystallized β grains was promoted at the prior-β grain boundaries, where α-phase precipitation was not substantial. These effects resulted in a higher {001} texture intensity of the β phase in specimens forged at 1.0 s⁻¹ compared with that of the β phase in specimens forged at 0.01 s⁻¹.