Optimization of Mechanical Performance for 3D Printed Kevlar and Carbon Fiber Composites

Article Preview

Abstract:

Kevlar is commercial brand of fibers supporting para-aramids of light weight for major part of composite. It is applicable in robotics and automobile sectors where parts need to possess high tensile strength and excellent fatigue resistance. Carbon fibers are processed by thermal conversion of organic fiber with low Carbon content such as polyacrylonitrile (PAN) which contain around thousands of filaments. In the current work, samples are produced through Mark Two 3D printer and subjected under investigation for improving mechanical performance in evaluating tensile, flexural and impact behavior as per ASTM Standards. The differentiation is presented by finding the error between experiment and simulation results.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volume 1081)

Pages:

23-39

Citation:

Online since:

March 2023

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2023 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Information on https://materials-today.com/kevlar-uses-properties-and-processing/

Google Scholar

[2] Information on https://www.science.org.au/curious/technology-future/composite-materials

Google Scholar

[3] Sauer, Max James. Evaluation of the Mechanical Properties of 3D printed Carbon Fiber Composites, South Dakota, 2018. https://proquest.com.

Google Scholar

[4] Saeed, Khalid and Alistair McIlhagger, Characterization of Continuous Carbon Fibre Reinforced 3D Printed Polymer Composites with Varying Fibre Volume Fractions, Compos. Struc., 2021.

DOI: 10.1016/j.compstruct.2021.115033

Google Scholar

[5] Dong, Guoying and Yunlong Tang. Mechanical properties of Continuous Kevlar Fiber Reinforced Composites fabricated by Fused Deposition Modeling Process in: L. Wang (Eds.), Procedia Manufacturing, E-Publishing Inc., USA, 2018, pp.774-781.

DOI: 10.1016/j.promfg.2018.07.090

Google Scholar

[6] Pertuz, Alberto, D., Sergio Díaz-Cardona, Static and Fatigue Behavior of Continuous Fiber Reinforced Thermoplastic Composites Manufactured by Fused Deposition Modeling Technique, Int. J. Fatigue. 130 (2020).

DOI: 10.1016/j.ijfatigue.2019.105275

Google Scholar

[7] Sanei, Seyed HR, Andrew Arndt, and Randall Doles, Open hole tensile testing of 3D printed Continuous Carbon Fiber Reinforced Composites, J. Compos. Mater. 0 (2020) 1-9.

DOI: 10.1177/0021998320902510

Google Scholar

[8] Prajapati, Ashish R and Harshit K. Dave, Effect of Fiber Reinforcement on the Open Hole Tensile Strength of 3D Printed Composites in: A. Xavier, P. Jeyapandirajan (Eds.), Materials Today Proceedings, E-Publishing Inc., 2021, pp.8629-8633

DOI: 10.1016/j.matpr.2021.03.597

Google Scholar

[9] P. Rodriguez, P. Zapico and P. E. Robel, Evaluation of mechanical properties of FDM Components Reinforced with Fiber J. Mater. Sci. Eng. (2021) 1193.

Google Scholar

[10] Oztan, Cagri, Ryan Karkkainen and Mauro Fittipaldi, Microstructure and mechanical properties of three dimensional-printed continuous fiber composite J. Compos. Mater. 0 (2019) 1-9.

DOI: 10.1177/0021998318781938

Google Scholar

[11] Chacón, J. M. and M. A. Caminero, Additive Manufacturing of Continuous Fibre Reinforced Thermoplastic Composites using Fused Deposition Modeling Effect of Process Parameters on Mechanical Properties, Composites science and technology, Wei Chu, 2019.

DOI: 10.1016/j.compscitech.2019.107688

Google Scholar

[12] Agarwal, Kuldeep, and Suresh K. Mechanical properties of Fiber Reinforced Polymer Composites. A Comparative Study of Conventional and Additive Manufacturing Methods, J. Compos. Mater. 0 (2018) 1-9.

DOI: 10.1177/0021998318762297

Google Scholar

[13] Mausam, Kuwar. Comparative Experimental Investigation of Properties of Kevlar Composites and E-glass-Reinforced Kevlar Fiber Hybrid Composites Suitable for Making Component of Wing Box in Aerospace Industry in: G. Manik, S. Kalia (Eds.), Advances in Mechanical Engineering, E-Publishers Inc., Singapore, 2021, pp.291-299.

DOI: 10.1007/978-981-16-0942-8_27

Google Scholar

[14] Ganesamoorthy, R. Meenakshi, Studies on Mechanical Properties of Kevlar, Napier/Glass Fibers Reinforced with Polymer Matrix Hybrid Composite, J. Adv. Mater. Sci. Eng.2021.

DOI: 10.1155/2021/6907631

Google Scholar

[15] Natarajan, Elango, Lídio Inácio Freitas, Experimental and Numerical Analysis on suitability of S-Glass Carbon Reinforced Polymer Composites for Submarine hull, Defence Technology,2022.

DOI: 10.1016/j.dt.2022.06.003

Google Scholar

[16] Krzikalla, David and Jakub Měsíček, On Flexural Properties of Additive Manufactured Composites: Experimental and Numerical Study, Composites Science and Technology, Tsu-Wei-Cheu, 2022.

DOI: 10.1016/j.compscitech.2021.109182

Google Scholar

[17] Giarmas, Evangelos and Konstantinos Tsongas, Mechanical and FEA-Assisted Characterization of 3D Printed Continuous Glass Fiber Reinforced Nylon Cellular Structures, J. Compos. Sci. 313, 2021.

DOI: 10.3390/jcs5120313

Google Scholar

[18] Lawrence, Bradley and D. Michael. Evaluation of the Mechanical Properties and Performance Cost of Additively Manufactured Continuous Glass and Carbon Fiber Composites. Int. J. Adv. Manuf. Technol. 120 (2022) 1135-1147.

DOI: 10.1007/s00170-022-08879-w

Google Scholar

[19] Wang, Kui, Shixian Li, Flexure Behavior of ABS-Composites containing Carbon and Kevlar Fibers by Material Extrusion 3D Printing, Polymers, Eleventh Ed, 2019.

DOI: 10.3390/polym11111878

Google Scholar

[20] Dou, Hao, Yunyong Cheng, Effect of Process Parameters on Tensile Mechanical Properties of 3D Printed Continuous Carbon Fiber Reinforced PLA Composites, Materials, Thirteenth Ed, 2020.

DOI: 10.3390/ma13173850

Google Scholar

[21] Kasmi, Samir, Geoffrey Ginoux and Samir Allaoui, Investigation of 3D Printing Strategy on the Mechanical Performance of Co-extruded Continuous Carbon Fiber Reinforced PETG, J. Appl. Polym. 2021.

DOI: 10.1002/app.51009

Google Scholar

[22] Information on https://markforged.com/3d-printers

Google Scholar

[23] Information on https://hyderabadlabs.net/destructive%20testing.html

Google Scholar

[24] Information on https://www.tsgc.utexas.edu/tadp/1996/reports/tech/material2.html

Google Scholar

[25] Information on https://www.matweb.com>search>datasheet

Google Scholar

[26] Information on https://material-properties.org/carbon-fiber-application-price/

Google Scholar

[27] Krucinska, Izabella, and Tomasz Stypka. Direct Measurement of the Axial Poisson's Ratio of Single Carbon Fibres in: L. Wang (Eds.), Composites Science and Technology, E-Inc Publishers, 1991, pp.1-12.

DOI: 10.1016/0266-3538(91)90049-U

Google Scholar