Numerical Modeling of Nonmetallic Inclusions Flowing Out during Solidification of Continuous Cast Steel Billets in Mould Zone

Article Preview

Abstract:

Developing the metallurgical purity of steel products requires, among other things, the understanding of the behavior of non-metallic inclusions (NMI) in the bulk of liquid steel in the mould zone within the forming skin of a concast billet. The identification of the mode of NMI distribution with different values of casting parameters influencing the state of the metal in the mould, including electromagnetic stirring intensity, may be of key importance to developing the metallurgical purity of concast billets being cast. The present article discusses the analysis of the results of simulation of NMI flowing out from the liquid steel volume in the mould zone of the steel continuous casting machine (CCM). As the investigation object, two different types of square cross-section mould were chosen, while for carrying out computations for two selected steel grades, a hydrodynamic module (HDM) being an extension of the FLUENT® program was employed. The use of this module made it possible to take consideration of the influence of the EMS-M type electromagnetic stirrer on the conditions of NMI flotation and distribution in the metal volume within the mould for defined thermal – dynamical conditions.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volumes 706-709)

Pages:

1385-1390

Citation:

Online since:

January 2012

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] K. Jha, P. S. Rao, A. Dewan, Effect of Height and Position of dams on Inclusion Removal in a Six Strand Tundish, ISIJ International., vol. 48, 2008, № 2, p.154 – 160.

DOI: 10.2355/isijinternational.48.154

Google Scholar

[2] A. Kumar, D. Mazumdar, S. Koria, Modeling of Fluid Flow and Residence Time Distribution in a Four-strand Tundish for Enhancing Inclusion Removal, ISIJ International, vol. 48 (2008), №. 1, p.38–47.

DOI: 10.2355/isijinternational.48.38

Google Scholar

[3] M. Javurek, P. Gittler, R. Rössler, Simulation of Nonmetallic Inclusions in a Continuous Casting Strand, Steel Research International 76 (2005) №. 1, s. 64 – 70.

DOI: 10.1002/srin.200505974

Google Scholar

[4] L. B. Trindade, J. E. A. Nadalon, A. C. F. Vilela, M. T. M. B. Vilhena, R. B. Soares, Numerical Modeling of Inclusion Removal in Electromagnetic Stirred Steel Billets, Steel Research International 78 (2007), №. 9, p.708 – 713.

DOI: 10.1002/srin.200706273

Google Scholar

[5] A. Rückert, M. Warzecha, R. Koitzsch, M. Pawlik, H. Pfeifer, Particle Distribution and Separation in Continuous Casting Tundish, Steel Research International 80 (2009) № 8, p.568 – 574.

Google Scholar

[6] FLUENT 6. 2 User's Guide, Fluent Inc. (2005).

Google Scholar

[7] B. E. Launder, D. B. Spalding: The Numerical Computation of Turbulent Flows, Computer Methods in Applied Mechanics and Engineering, 3, 1974, pp.269-289.

DOI: 10.1016/0045-7825(74)90029-2

Google Scholar

[8] I. Staniewski, W. Derda, Influence of the computational grid topology on distribution of liquid steel velocity field in steel billets, Proceed. of the XV-th International Scientific Conference, Iron and Steelmaking, Malenovice, Czech Republic, 2005, pp.242-245.

Google Scholar

[9] I. Staniewski, W. Derda, Application of the CFD computing technique to numerical modeling of the continuous steel casting process, Archives of Metallurgy and Materials, Issue 55, Nr 4, 2005, p.855 – 868.

Google Scholar

[10] http: /www. thermotech. co. uk.

Google Scholar