CFD Analysis on the Flow Field of Minimum Quantity Lubrication during External Thread Turning

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Minimum quantity lubrication (MQL) is a new cooling technology used in machining process, which is friendly to environment and lower cost. This paper applied computational fluid dynamics (CFD) to analyze flow field of MQL in thread turning. Comprehensively applying droplet breakup method and capillary method, flow field of MQL in cutting zone were analyzed in detail. The results showed that oil mist could enter into cutting zone from sides of chip. And two vortexes existed around cutting zone which could reduce cutting temperature by accelerating heat exchange. Furthermore, flow rate of compressed air had great influence on velocity and diameter of droplets, velocity and pressure distribution of flow field. The effects of different flow rates indicated the larger flow rate was benefit for entering into cutting zone of oil mist.

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113-118

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June 2012

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© 2012 Trans Tech Publications Ltd. All Rights Reserved

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