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Paper Titles
Experimental Research on Damaged Layer of High Strength Alloys in Precision Cutting
p.348
Effect of Holding Time on Microstructure and Properties of VC/Fe Composite
p.353
The Application of Magnetorheological Damper in Machining the Impeller Blades of High Temperature Alloy
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Tool Wear Characters in Micro-Milling of Fully Sintered ZrO2 Ceramics by Diamond Coated End Mills
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Experimental Investigations of Size Effect on Cutting Force, Specific Cutting Energy, and Surface Integrity during Micro Cutting
p.371
An Experimental Study on Micro-Cutting Machining of Pure Tungsten
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Method of Precise Tool Setting for Micro Turning
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Analyses of Size Effect on Surface Roughness in Micro Turning Process
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Actually Geometry of Milling Tool Involved in Cutting Process
p.394

Experimental Investigations of Size Effect on Cutting Force, Specific Cutting Energy, and Surface Integrity during Micro Cutting

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Abstract:

Micro cutting is a promising technology to manufacture the micro parts. The shear mechanism of micro cutting is different from the conventional cutting due to the round cutting edge. The ratio of uncut chip thickness to cutting edge radius plays an important role on the micro cutting process. This paper investigates the size effect phenomena of micro cutting. Firstly, the cutting force and size effect of specific cutting energy depending on the ratio of uncut chip thickness to cutting edge radius are analyzed according to the experimental results. Then, the size effect of surface roughness due to the size effect of specific cutting energy is explored. Lastly, the size effect of the exit burr height is depicted and the potential reason is analyzed. The paper supplies a good understanding of how to get the best surface integrity and minimize the exit burr height for micro cutting.

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Periodical:

Materials Science Forum (Volume 723)

Pages:

371-376

DOI:

https://doi.org/10.4028/www.scientific.net/MSF.723.371

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Online since:

June 2012

Authors:

Tao Zhang, Zhan Qiang Liu, Chong Hai Xu, Ning He, Liang Li

Keywords:

Exit Burr Height, Micro Cutting, Size Effect, Specific Cutting Energy, Surface Roughness (SR)

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© 2012 Trans Tech Publications Ltd. All Rights Reserved

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