Diffusion Behavior of Interface between 6061 Aluminum Substrate and Ni–5wt.%Al Coating

Article Preview

Abstract:

In this article, the diffusion behavior between 6061 aluminum alloy substrate and Ni–5wt.%Al coating was studied by changing the heat treatment temperature and processing time. The experiment results of EDS and XRD showed that a diffusion zone generated between coating and substrate even if there was no change in phase compositions of the coating. The thickness of diffusion zone increased with the process temperature accompanied with the scale-up of Al concentration. In the decrease direction of aluminum concentration, the results of computation indicated that the phase composition transformed into NiAl3, Ni2Al3 and Ni solid solution in the diffusion zone. It was concluded that microstructure and phase composition in diffusion zone between 6061 aluminum substrate and Ni–5wt.%Al coating was mainly controlled by aluminum diffusion during different heating conditions.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

489-494

Citation:

Online since:

April 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] V. Vega,U. Nguyen Huynh,J. Holmes,J. DeChellis, P. Stoyanov, D. Piatknowski, E.W. Lee, J. Ogren, N. Drusina, O.S. Es-Said, Analysis of heat effects on marine corps AM2 mat mechanical properties, J. Mater. Eng. Perform. 20(2011)257-264.

DOI: 10.1007/s11665-010-9669-2

Google Scholar

[2] Y.Q. Ding, Y. Zhang, D.O. Northwood, A.T. Alpas, PVD NiAl intermetallic coatings: microstructure and mechanical properties, Surf. Coat. Technol. 94-95 (1997)483–489.

DOI: 10.1016/s0257-8972(97)00344-7

Google Scholar

[3] S.Sampath, B. Katz, H. Herman, Vacuum plasma sprayed hard coatings, Mém. Etudes Sci. Rev.Métall., 88(1991)289.

Google Scholar

[4] S.Sampath,R.Tiwari, B.Gudmundsson, H.Herman, Microstructure and properties of plasma-spray consolidated two-phase nickel aluminides, Scripta Metall. Mater. 25(1991)1425-1430.

DOI: 10.1016/0956-716x(91)90427-3

Google Scholar

[5] S.Sampath, X.Y. Jiang, J. Matejicek, L. Prchlik, A. Kulkarni, A. Vaidya, Role of thermal spray processing method on the microstructure, residual stress and properties of coatings: an integrated study for Ni-5wt.%Al bond coats, Mater. Sci. Eng. A. 364 (2004) 216–231.

DOI: 10.1016/j.msea.2003.08.023

Google Scholar

[6] S.Deshpande, S. Sampath, H. Zhang, Mechanisms of oxidation and its role in microstructural evolution of metallic thermal spray coatings—case study for Ni–Al, Surf. Coat. Technol. 200(2006)5395–5406.

DOI: 10.1016/j.surfcoat.2005.07.072

Google Scholar

[7] L. Prchlik, S. Sampath, Effect of the microstructure of thermally sprayed coatings on friction and wear response under lubricated and dry sliding conditions, Wear, 262(2007)11-23.

DOI: 10.1016/j.wear.2006.03.042

Google Scholar

[8] S. Sampath, G.A. Bancke, H. Herman, S. Rangaswamy, Plasma sprayed Ni-Al coatings, Surf. Eng. 5 (1989)293–298.

DOI: 10.1179/sur.1989.5.4.293

Google Scholar

[9] G.A. López,S.Sommadossi,P.Zieba,W gust,E.J Mittemeijer, Kinetic behavior of diffusion-soldered Ni/Al/Ni interconnections, Chem. Phys. 78(2002)459-463.

DOI: 10.1016/s0254-0584(02)00232-8

Google Scholar

[10] F. Kozo, H. Zenji, Measurement of intrinsic diffusion coefficients of Al and Ni in Ni3Al using Ni/NiAl diffusion couples, Acta Mater. 50(2002)1571-1579.

DOI: 10.1016/s1359-6454(02)00018-6

Google Scholar

[11] D.F Susan, A.R Marder, Ni–Al composite coatings: diffusion analysis and coating lifetime estimation, Acta Mater. 49(2001)1153-1163.

DOI: 10.1016/s1359-6454(01)00022-2

Google Scholar

[12] M. Lieblich,J. L. Gonzalez-Carrasco, F. Garcia-Cano, Asymmetrical phase growth in a PM Al/Ni3Al composite, J. Mater. Sci. Lett. 18(1999)905-908.

DOI: 10.1023/a:1006668815274

Google Scholar

[13] H.A. Pour, M. Lieblich, S.G. Shabestari, M.T. Salehi, Influence of pre-oxidation of NiAl intermetallic particles on thermal stability of Al/NiAlp composites at 500℃, Scripta Mater. 53(2005) 977-982.

DOI: 10.1016/j.scriptamat.2005.06.023

Google Scholar