A Study on Energy Consumption of a CNC Milling Machine Based on Cutting Force Model

Yue Meng; Li Hui Wang; Xue Feng Wu; Xian Li Liu; Guang Xu Ren

doi:10.4028/www.scientific.net/MSF.800-801.782

Paper Titles

Research on Error Compensation of Corner Milling Process Based on Milling Force Prediction
p.761

Analysis on Vibration Modal and Noise Radiation of Cutter-Workpiece for Heavy Milling Processing
p.766

Probe Mobile Device Design Based on a Weak Magnetic Detection Technology
p.771

Experimental Research on Temperature of Drilling CFRP with Brazed Diamond Core Drill
p.776

A Study on Energy Consumption of a CNC Milling Machine Based on Cutting Force Model
p.782

Design and Theoretical Analysis of an Embedded Thin Film Sensor
p.788

Research on Cutting Vibration in High-Speed Milling Nickel-Base Superalloy
p.793

Review on Error Compensation Technology of Parallel Machine Tool
p.798

Software Development of an Automatic Measuring Instrument for the Flatness Error of the Rail Wagon
p.803

HomeMaterials Science ForumMaterials Science Forum Vols. 800-801A Study on Energy Consumption of a CNC Milling...

A Study on Energy Consumption of a CNC Milling Machine Based on Cutting Force Model

Abstract:

Machining operations are performed by machine tools with a large amount of energy consumed for material removal. Understanding and characterizing the energy consumption is essential to explore the potential of energy-saving in energy-efficient machining. For this purpose, this paper proposes a method for modeling energy consumption of end milling operation which is based on cutting theory. The cutting power model is verified with experiments on a CNC milling machine. According to the calculated and experimental results, it is clear that the theoretical prediction can predict the mean cutting power successfully as validated by actual measurements.

You might also be interested in these eBooks

View Preview

Info:

Periodical:

Materials Science Forum (Volumes 800-801)

Pages:

782-787

DOI:

https://doi.org/10.4028/www.scientific.net/MSF.800-801.782

Citation:

Cite this paper

Online since:

July 2014

Authors:

Yue Meng*, Li Hui Wang, Xue Feng Wu, Xian Li Liu, Guang Xu Ren

Keywords:

CNC Machining, End Milling, Energy Consumption (EC), Modeling

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

Citation:

* - Corresponding Author

References

[1] Murari G. Model for Analysis of Power Losses and Efficiency of Machine Tools[J]. Proc. of conf. on Production Engineering, 1977, 1: 275-283.

Google Scholar

[2] Gutowski T, Murphy C, Allen D, et al. Environmentally benign manufacturing: observations from Japan, Europe and the United States[J]. Journal of Cleaner Production, 2005, 13(1): 1-17.

DOI: 10.1016/j.jclepro.2003.10.004

Google Scholar

[3] Peng T, Xu X, Wang L. A novel energy demand modelling approach for CNC machining based on function blocks[J]. Journal of Manufacturing Systems, 2014, 33(1): 196-208.

DOI: 10.1016/j.jmsy.2013.12.004

Google Scholar

[4] Lee P, Altintaş Y. Prediction of ball-end milling forces from orthogonal cutting data[J]. International Journal of Machine Tools and Manufacture, 1996, 36(9): 1059-1072.

DOI: 10.1016/0890-6955(95)00081-x

Google Scholar

[5] Wang Q. Theoretical prediction and application of instantaneous cutting force for solid end milling cutters[D]. Shandong University, (2012).

Google Scholar

[6] Zhao X F, Liu X L, Jia D K, et al. Ball-End Milling Force Modeling and Simulation Based on Cutting Path Optimization Experiments[J]. Advanced Materials Research, 2011, 188: 348-351.

DOI: 10.4028/www.scientific.net/amr.188.348

Google Scholar

[7] Yin L, Liu Q. Study on the identification of the milling force parameter model based on Partial Least Square Regression and Application[J]. Mechanical Science and Technology, 2005, 24(3): 269-272.

Google Scholar