The Modelling of Crater Wear in Cutting with TiN Coated High Speed Steel Tool

Article Preview

Abstract:

The flow zone of the chip in contact with the tool reaches a high temperature in cutting. According to chip hardening experiments α-γ transformation may occur in steel, so the tool is in contact with a high-temperature γ phase at high pressure. The microscopic examination of worn surfaces showed that the degradation of the tool is the result of adhesive/abrasive and thermally activated processes, therefore both friction length and temperature must be taken into consideration in the modelling of crater wear. Wear rate can be described by a non-linear autonomous equation. TiN coating, which increases tool life in high speed steel, changes and slows down the wear of the tool. The activation energy of wear can be calculated from the constants of the wear equation determined by cutting experiments. The deoxidation products to be found in the workpiece in cutting may form a protective layer on the TiN layer that blocks or slows down wear.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

227-232

Citation:

Online since:

February 2015

Authors:

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2015 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Pálmai, Z., Formation of non-metallic protective layers on high-speed steel tools. Metals Technology Jan 1984 Vol. 11: 34-37.

DOI: 10.1179/030716984803274422

Google Scholar

[2] Pálmai, Z., The effect of deoxidation of steel on machinability. Wear 38 (1976) 1-16.

DOI: 10.1016/0043-1648(76)90195-2

Google Scholar

[3] Pálmai, Z. The effect of a non-metallic material deposit in decreasing the wea of TiN-coated high speed steel cuting tool. Wear, 95 (1984) 1-7.

DOI: 10.1016/0043-1648(84)90185-6

Google Scholar

[4] Shaw, M.C.: Metal Cutting Principles, Oxford University Press, Oxford, 2nd Edition, 2005. p.672.

Google Scholar

[5] Pálmai, Z., Cutting temperature in increment cutting. Int. J. Mach. Tool Manufact. Vol. 27 (1987) No. 2. 261-274.

Google Scholar

[6] Pálmai, Z., Proposal for a new theoretical model of the cutting tools flank wear. Wear 303 (2013) 437-445.

DOI: 10.1016/j.wear.2013.03.025

Google Scholar

[7] Fridberg and Törndhalr, Diffusion in Iron, Jernkontorets Annaler Vol. 153. (1969) No. 6. 263-276.

Google Scholar

[8] Murch, G.E., Ferrite and Austenit: Diffusion, Bulk and Interfacial. Encyclopedia of Materials: Science and technology. Elsevier 2001. pp.3009-3012.

DOI: 10.1016/b0-08-043152-6/00536-2

Google Scholar