Research on the Tool Wear Mechanism of Cemented Carbide Ball End Mill Machining Titanium Alloy

Article Preview

Abstract:

In order to achieve the high efficiency machining of titanium, the cutting force model is verified through the cutting experimental platform in machining cant and curved surface with ball end milling. And then the influence of cutting parameters and surface curvature on cutting force and tool wear are investigated. Finally, the prediction model of tool wear is established based on the orthogonal test and the least square method. This study proposes that the tool wear and each tooth feeding have a major impact on cutting force and that the convex surface from a small curvature to larger and the concave surface from a large curvature to smaller can effectively improve the life of tool in machining curved surface.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volumes 836-837)

Pages:

318-325

Citation:

Online since:

January 2016

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2016 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Lutjering G, Williams J. Titanium. Springer, Berlin: (2003).

Google Scholar

[2] Zhu Zhishou, Reaearch and development of advanced new type titanium alloys for aeronautical applications, Aeronautical Science and Technology. 01(2012)5-9.

Google Scholar

[3] C.H. Che-Haron, A. Jawaid, The effect of machining on surface integrity of titanium alloy Ti6Al4V, Journal of Materials Processing Technology. 166(2005) 188-192.

DOI: 10.1016/j.jmatprotec.2004.08.012

Google Scholar

[4] Godbole S, The technological trendsetter. Trade magazine for efficient manufacturing. Publish-Industry Verlag, Munich. 9–10(2013).

Google Scholar

[5] Aspinwall DK, Dewes RC, Mantle AL, The machining of γ-TiAI intermetallic alloys, CIRP Ann Manuf Technol. 54 (2005)99–104.

DOI: 10.1016/s0007-8506(07)60059-6

Google Scholar

[6] Hou J, ZhouW, Duan H, Yang G, Xu H, Zhao N, Influence of cutting speed on cutting force, flank temperature, and tool wear in end milling of Ti-6Al-4Valloy, Int J Adv Manuf Technol. 70 (2014)1835–1845.

DOI: 10.1007/s00170-013-5433-8

Google Scholar

[7] Rotella G, Dillon OW, Umbrello D, Settineri L, Jawahir IS, The effects of cooling conditions on surface integrity in machining of Ti6Al4V alloy, Int J Adv Manuf Technol. 71 (2013)47–55.

DOI: 10.1007/s00170-013-5477-9

Google Scholar

[8] Rotella G, Dillon OW Jr, Umbrello D, Settineri L, Jawahir IS, The effects of cooling conditions on surface integrity in machining of Ti6Al4V alloy, Int J Adv Manuf Technol. 71(2014)47–55.

DOI: 10.1007/s00170-013-5477-9

Google Scholar

[9] Chang Hao, He Ning, Man Zhonglei, Study on the cutting force and tool wear of milling TC4, Aviation Precision Manufacturing Technology. 39 (2003)30-33.

Google Scholar

[10] Li Dengwan, Chen Hongtao, Gan Jianshui, Xu Mingheng, Huang Sui, Test study on cutting force in titanium alloy machining, Journal of Guangxi University(Natural Science Edition). 35(2010) 733-737.

Google Scholar

[11] Jia Xingmin, Li Jianfeng, Sun Jie, Jiang Zhenxi, Study on cutting parameter optimization for milling titanium alloys based on cutting force and vibration characteristics, Machinery Design & Manufacture. 12(2014)204-208.

Google Scholar

[12] Liu Peng, Xu Jiuhua, Feng Suling, Fu Yucan, Geng Guosheng, Cutting Forces in High Speed Milling of Titanium Alloy with PCD Tool, Journal of Nanjing University of Aeronautics & Astronautics. 42(2010)224-229.

Google Scholar

[13] Yang Yong, Li Changhe, Sun Jie, Three-Dimensional Numerical Simulation of Cutting Force, Journal of Basic Science and Engineering. 18(2010) 493-502.

Google Scholar

[14] Yang Shubao, Xu Jiuhua, Fu Yucan, Wei Weihua, Finite Element Research on Cutting Force and Cutting Temperature in Cutting Hydrogenated Ti-6Al-4V Titanium Alloy, Tool Engineering. 45(2011) 27-30.

DOI: 10.4028/www.scientific.net/kem.419-420.789

Google Scholar

[15] Han Shu, Study on High Speed MQL Turning of Titanium Alloy with Different Coated Tools, Shanghai, Shanghai Jiao Tong University. 2011: 33-38.

Google Scholar

[16] Oosthuizen GA, Akdogan G, Treurnicht N, The performance of PCD tools in high-speed milling of Ti6Al4V, Int J Adv Manuf Technol. 52(2010) 929-935.

DOI: 10.1007/s00170-010-2804-2

Google Scholar

[17] Corduan N, Himbart T, Poulachon G, Dessoly M, Lambertin M, Vigneau J, Payoux B, Wear mechanisms of new tool materialsfor Ti-6AI-4V high performance machining, CIRP Ann Manuf Technol. 52(2003)73-76.

DOI: 10.1016/s0007-8506(07)60534-4

Google Scholar

[18] Engin S,Altina Y, Mechanics and dynamics of general milling cutters, Part I:Helical End Mills. Int. J. Mach. Tools. Manufact. 41(2001)2195-2212.

Google Scholar

[19] Altina Y,Engin S, Generalized modeling of mechanics and dynamics of milling cutters, Annals of the CIRP. 50(2001)25-30.

DOI: 10.1016/s0007-8506(07)62063-0

Google Scholar

[20] Chung-Liang Tsai, Prediction of cutting forces in ball-end milling by means of geometric analysis, Journal of Materials Processing Technology. 205 (2008)24-33.

DOI: 10.1016/j.jmatprotec.2007.11.083

Google Scholar

[21] Szymon Wojciechowski,Pawe Twardowski, Tool life and process dynamics in high speed ball end milling of hardened steel, 5th CIRP Conference on High Performance Cutting 2012. (2012)289-294.

DOI: 10.1016/j.procir.2012.04.052

Google Scholar

[22] Sutter G, List G, Very high speed cutting of Ti–6Al-4V titanium alloy-change in morphology and mechanism of chip formation, Int J Mach Tools Manuf. 66(2013)37-43.

DOI: 10.1016/j.ijmachtools.2012.11.004

Google Scholar