Study on Plunge Milling Cutter Design with Finite Element Analysis

Yuan Sheng Zhai; Hong Li Song; Jing Shu Hu

doi:10.4028/www.scientific.net/MSF.836-837.425

Paper Titles

Thermal Characteristics Analysis of Hardened Steel Die Transition Region in Machining Process
p.394

Simulation of Tool Wear in Prestressed Cutting Superalloys
p.402

A Unified Cutting Force Model for Flat End Mills Based on Cutter Geometry and Material Properties
p.408

NC Machining Program Simulation and Experiments for Pelton Runner
p.417

Study on Plunge Milling Cutter Design with Finite Element Analysis
p.425

Heat Transfer Model for Pulse Laser Assisted Machining of ZrO₂
p.430

Research on Overall Aluminum Alloy Flange Machining Deformation
p.436

Finite Element Simulation of High Speed Machining of Ti6Al4V Alloy and the Corresponding Experimental Study
p.444

Finite Element Simulation of Ultrasonic Incremental Forming
p.452

HomeMaterials Science ForumMaterials Science Forum Vols. 836-837Study on Plunge Milling Cutter Design with Finite...

Study on Plunge Milling Cutter Design with Finite Element Analysis

Abstract:

Plunge milling cutter withstanding greater loads in heavy milling can cause tool breakage, cutting vibration, even chatter. Firstly, geometric model of plunge milling cutter on various combinations of axial rake angle and radial rake angle are established. Secondly, with combination different axial rake angle and radial rake angle of plunge milling cutter under static load, the amount of deformation plunge milling cutter are calculated by finite element analysis. Finally, the plunge milling cutter first six natural frequencies are given in plunge milling cutter modal analysis with finite element analysis. The results show that minimum total deformation of plunge milling cutter is given with the axial rake angle 5° and radial rake angle-5 ° of the cutter and when the tool working at frequencies up to 10012HZ has caused vibration within the XY plane.

You might also be interested in these eBooks

12th International Conference on High Speed Machining

View Preview

Info:

Periodical:

Materials Science Forum (Volumes 836-837)

Pages:

425-429

DOI:

https://doi.org/10.4028/www.scientific.net/MSF.836-837.425

Citation:

Cite this paper

Online since:

January 2016

Authors:

Yuan Sheng Zhai*, Hong Li Song, Jing Shu Hu

Keywords:

Axial Rake Angle, Modal Analysis, Plunge Milling Cutter, Radial Rake Angle, Static Analysis

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

Citation:

* - Corresponding Author

References

[1] Qin Xuda, Jia Hao, Wang Qi, Sun Xiaotai, Aeronautical Manufacturing technology, 2011, 05: 40-42.

Google Scholar

[2] Wang Yu, Wang Baotao, Li Haichao, Kang Xueyang, Aeronautical Manufacturing technology, 2014, 08: 12-15.

Google Scholar

[3] Martin Witty，Thomas Bergs, Alexander Schäfer and Gustavo Cabral Procedia CIRP 1 (2012 ): 506 -511.

DOI: 10.1016/j.procir.2012.04.090

Google Scholar

[4] MA Dian-lin , Harbin University of Science and Technology, 2012. 3.

Google Scholar

[5] Zhong, Tool Technology , 1981, 07: 12-13.

Google Scholar

[6] Ahmed Damir. Ng, Eu-Gene; Elbestawi, Mohamed. International Journal of Advanced Manufacturing Technology, 2011. v 54, n 9-12, pp.853-877.

Google Scholar

[7] Zhang Lina, Wang Biao, Jin Xin, Machinery Design& Manufacture, 2010, 06, 234-235.

Google Scholar

[8] Cheng Yaonan, Liu Li, Qian Jun, Gong Yanan, Shi Hui-nan, JOURNAL HARBIN UNIV. SCI. & TECH, 2013, 01: 14-21.

Google Scholar

[9] CHEN Bin-hu, JIANG Bin, ZHEN Min-li, YANG Shu-cai , JOURNAL HARBIN UNIV. SCI. & TECH. 2007, 05: 23-27.

Google Scholar

[10] Zhang Xian; Zhou Hao-dong; Wang Yang-yu; Wang Hui-qiang, Journal of Mechanical & Electrical Engineering, 2014, 01: 15-20.

Google Scholar