Innovative Methods for Investigating Key Process Variables in the Manufacture of Superplastically Formed Aero-Engine Components

Nicola Zuelli; Christopher Fleming; Mark Farrell; Remi Zante; Luke Robinson

doi:10.4028/www.scientific.net/MSF.838-839.603

Paper Titles

Production of a Superplastic Vibration-Damping Steel Sheet Composite Using Friction Stir Forming
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Topology Optimization and Process Validation of a SPF/DB Cylinder Structure
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The Influence of Ti-6-4 Alloy Interlayer on Ti3Al Alloy DB Quality and Interface Mechanical Properties
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Superplasticity Effect Demonstrated by Gas Forming Hot Bent AA5XXX Sheets into V-Shaped Trough Containing Uneven Concavities
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Development of Superplastic Dieless Drawing Apparatus for 3Y-TZP Zirconia Ceramic Tube
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Innovative Methods for Investigating Key Process Variables in the Manufacture of Superplastically Formed Aero-Engine Components
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Promises of Low-Temperature Superplasticity for the Enhanced Production of Hollow Titanium Components
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New Technologies Development and Equipment for Local Shape-Forming of the Complicated Parts Made of Heat-Resistant Alloys under Superplastic Deformation Conditions
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Finite Element Analysis and Validation of the Superplastic Forming of Multi-Sheet Structures
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HomeMaterials Science ForumMaterials Science Forum Vols. 838-839Innovative Methods for Investigating Key Process...

Innovative Methods for Investigating Key Process Variables in the Manufacture of Superplastically Formed Aero-Engine Components

Abstract:

A broad research programme was conducted at the Advanced Forming Research Centre to study the impact of key process variables in the manufacture of superplastically formed aero-engine components. The paper highlights the innovative methods adopted to investigate the factors affecting SPF process cycle-time, tool/component instrumentation for in-process measurements, and tool life. An extensive programme of forming trials conducted on a large press on real-scale components was performed to closely monitor key process parameters and understand their influence on the component inflation and cycle-time. Advanced experimental trials were conducted by instrumenting components and tool to analyse process variable live measurements in the harsh environment of the press during the SPF process. An extensive investigation of the chemical and physical interactions at the tool/component interface and their influence on surface finish and tool life was also conducted by using a range of specialised equipment and a custom-built SPF simulator.

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Periodical:

Materials Science Forum (Volumes 838-839)

Pages:

603-609

DOI:

https://doi.org/10.4028/www.scientific.net/MSF.838-839.603

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Online since:

January 2016

Authors:

Nicola Zuelli*, Christopher Fleming, Mark Farrell, Remi Zante, Luke Robinson

Keywords:

Cycle-Time Optimisation, Data Mining, Hexagonal Boron Nitride, High Temperature Oxidation, Material Behaviour, Superplastic Forming (SPF), Ti-6Al-4V, Tool Life

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* - Corresponding Author

References

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