Efficiency Improvement of Sintering as a Result of Surface-Active Substance Use in Pelletizing at the JSC "Ural Steel"

Article Preview

Abstract:

A set of pilot experiments to improve pelletizing through the use of the sinter charge humidification of water-soluble organic surface-active agents (surfactants) has been performed in the sintering plant JSC "Ural Steel". It has been found that the surfactant use provides an improved granularity of the sinter charge and increases its gas permeability during sintering that ensures a better technology and quality. The maximum efficiency from the surfactant use is manifested in the area of the optimum moisture content of the sinter charge (7 – 8 %) at a flow rate of the experimental binder 1.2-1.6 l/h (surfactant concentration in an aqueous solution is 0.3 – 0.4 ml/l).

You might also be interested in these eBooks

Info:

Periodical:

Pages:

507-515

Citation:

Online since:

September 2016

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2016 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] TI 13657842-OA-01-2012, Technological instruction: The production of the fluxed sinter, JSC Ural Steel, Novotroitsk, (2012).

Google Scholar

[2] L.A. Zaloznaya, A.N. Shapovalov, The production of high quality sinter at the sintering plant JSC Ural Steel, Science and production in the Urals. 2 (2006) 31-34.

Google Scholar

[3] A.N. Shapovalov, E.V. Ovchinnikova, N.A. Maystrenko, The quality of sinter charge preparation for sintering in the conditions of JSC Ural steel, Theory and technology of metallurgical production. 1 (2014) 6-9.

Google Scholar

[4] E.V. Ovchinnikova, N.A. Maystrenko, A.N. Shapovalov, Industrial testing of the surfactants use technology in sinter charge pelletizing, Russian Internet Journal of Industrial Engineering. 3 (2015) 3-12.

Google Scholar

[5] V.D. Bondarenko, V.G. Zuz', Z.Z. Pastushenko, Sintering parameters study of the charge, treated by surfactants, Theory and practice of metallurgy. 1-2 (2010) 11-13.

Google Scholar

[6] S.K. Sibagatullin, A.V. Ivanov, I.V. Reshetov, Use of organic binders in the iron ore agglomeration process, Vestnik of MGTU named after G. I. Nosov. 4 (2010) 30-32.

Google Scholar

[7] T. Okada, J. Okazaki, M. Nakano, Improvement of granulation of raw materials with water soluble polymer, Zairyo to Prosesu - Current Advances in Materials and Processes. 4 (2003) 911.

Google Scholar

[8] K. Holmberg, Surfactants and polymers in aqueous solutions: TRANS. from English, BINOM, Knowledge laboratory, Moscow, (2007).

Google Scholar

[9] A.N. Shapovalov, E.V. Ovchinnikova, N.A. Maistrenko, Improving the Preparation of the Charge Used for Sintering at Ural Steel, Metallurgist. 3-4 (2015).

DOI: 10.1007/s11015-015-0085-6

Google Scholar

[10] V.I. Korotich, Yu.A. Frolov, G.N. Bezdeschsky, Agglomeration of ore materials, Scientific edition, Ural State Technical University, Ekaterinburg, (2003).

Google Scholar

[11] E.F. Vegman, Agglomeration of ores and concentrates, Metallurgy, Moscow, (1968).

Google Scholar

[12] M.J. Pazyuk, V.N. Pogorelov, V.I. Grankowski, The charge preparation influence on the strength of sinter, Izvestiya vuzov: Ferrous metallurgy. 4 (1985) 21-24.

Google Scholar

[13] A.N. Shapovalov, E.V. Ovchinnikova, The technological line modernization of sinter charge preparation for sintering in the conditions of JSC Ural Steel, Russian Internet Journal of Industrial Engineering. 2 (2013) 34-39.

DOI: 10.24892/rijie/20130205

Google Scholar

[14] A.N. Emelyushin, S.P. Nefedyev, Investigation of the structure and impact-abrasive wear resistance of coatings of the FE-C-CR-MN-SI system, additionally alloyed with nitrogen, Welding International. 2 (2013) 150-153.

DOI: 10.1080/09507116.2012.695548

Google Scholar

[15] S.P. Nefedyev, R.R. Dema, S.A. Nefedyeva, Microstructure of cast iron after plasma bleaching, Journal of Chemical Technology and Metallurgy. 2 (2015) 213-216.

Google Scholar

[16] K.N. Vdovin, D.A. Gorlenko, A.N. Zavalishchin, Carbide transformations in tempering of complexly alloyed white cast iron, Metal Science and Heat Treatment. 5 (2015).

DOI: 10.1007/s11041-015-9848-8

Google Scholar

[17] Y.F. Bakhmatov, K.G. Pashchenko, A.A. Kal'chenko, A.S. Belov, N.S. Tyuteryakov, Integrated process for drawing wire rod without a die plate and descaling the rod surface, Metallurgist. 3-4 (2014) 316-320.

DOI: 10.1007/s11015-014-9908-0

Google Scholar

[18] S.A. Morozov, V.N. Degtyarev, V.N. Urtsev, A.V. Kaptsan, M.V. Shchipakina, Influence of preliminary deformation on the kinetics pearlite formation and its morphology on the eutectoidal composition, Steel in Translation. 9 (2004) 73-78.

Google Scholar

[19] V.E. Proshunin, Cold-bound pelletizing of iron-containing wastes of a metallurgical enterprise on calcium-containing binders, Steel in Translation. 12 (1999) 6-10.

Google Scholar

[20] A.A. Palant, Pelletizizng of sulfide molybdenyte concentrates, Russian metallurgy: Metally. 2 (2007) 109-111.

DOI: 10.1134/s0036029507020048

Google Scholar

[21] Y.E. Proshunin, M.N. Gladshtejn, M.N. Pelikh, G.I. Usova, N.A. Zotkina, Choosing between bindersfor partial coal blend pelletizing, Coke and Chemistry. 4 (1994) 2-3.

Google Scholar

[22] S.K. Kawatra, S.J. Pelletizing, Steel mill desulfuration slag, International Journal of Mineral Processing. 3-4 (2002) 165-175.

DOI: 10.1016/s0301-7516(01)00073-4

Google Scholar