Integral Strain Gauges Application for Gearing Reliability Estimation

Abstract:

The paper describes the basic principles and some results of obtaining data by means of integral strain gauges about load-carrying capacity and durability of gear transmissions for new specimens of machines when running in the transmissions in structure of gear box on the stand, or in short-term trials of machines in field conditions.

• Periodical: Materials Science Forum (Volume 906)
• Pages: 44-49
• DOI: https://doi.org/10.4028/www.scientific.net/MSF.906.44
• Online since: September 2017
• Authors: Vladimir Syzrantsev*, Ksenia Syzrantseva
• Keywords: Reliability Estimation, Transmissions

References

[1] N.G. Burago, A.B. Zhuravlev, I.S. Nikitin 2011 Models of multiaxial fatigue fracture and service life estimation of structural elements Mech. of Solids 46 no. 6 pp.828-838.

DOI: 10.3103/s0025654411060033

[2] V.S. Bondar, V.V. Danshin, D.A. Makarov 2014 Mathematical modelling of deformation and damage accumulation under cyclic loading PNRPU Mechanics Bulletin 2 125-152.

DOI: 10.15593/perm.mech/2014.2.06

[3] Kogaev V. P., Gadolina I.V. 1991 Analysis of machine parts in unsteady-state loading conditions Mashinovedenie Iss. 5 pp.45-50.

[4] J Schijve 2003 Fatigue of structures and materials in the 20th century and the state of the art Int. J. of Fatigue 25 679-702.

DOI: 10.1016/s0142-1123(03)00051-3

[5] Syzrantsev V.N., Golofast S.L. 2004 Cyclic strain measurement and machine parts longevity forecasting according to integral strain gauges indications (Novosibirsk: Nauka) 206p.

[6] Seika M., Kitaoka S. 1984 A Study on the Improvement in Sensitivity of Strain Gauges Made of Copper Electrodeposited Foil Bulletin of the JSME 27 No. 234 2664-69.

DOI: 10.1299/jsme1958.27.2664

[7] Okubo H. 1953 Determination of the surface stress by means of electroplating J. Appl. Phys. 24 Iss. 9 1130-33.

[8] Ono Y., Kitaoka S. 2011 Cyclic stress measurement method using grain size and occurrence rate of grown grains in electrodeposited copper foil Strain 47 Iss. 2 154-161.

DOI: 10.1111/j.1475-1305.2008.00482.x

[9] Ono Y., Morito S. 2014 Effect of ambient temperature on stress measurement method using copper foil Strain 50 Iss. 4 292-300.

DOI: 10.1111/str.12092

[10] Nagase Ya, Nakamura T., Nakamura Yo 1990 Fatigue Gauge Utilizing Slip Deformation of Aluminum Foil JSME Int. J. 33 No. 4 506-513.

DOI: 10.1299/jsmea1988.33.4_506

[11] Syzrantsev V. N, Golofast S.L., Syzrantseva K.V. 2004 Diagnostics of loading and resource of parts of machines transmissions and carrying systems according to integral strain gauges indications (Novosibirsk: Nauka) 188p.

[12] Syzrantsev V., Syzrantseva K. 2016 The stress-strain condition estimation of detail in crack tip by integral strain gauges IOP Conf. Series: Mat. Sc. and Eng. 127 012051.

DOI: 10.1088/1757-899x/127/1/012051

[13] K Syzrantseva, V. Syzrantsev, M. Dvoynikov 2016 The application of finite element analysis during development of the Integral Strain Gauges calibration method for the study of the welded construction IOP Conf. Series: Mat. Sc. and Eng. 177 012133.

DOI: 10.1088/1757-899x/177/1/012133

[14] Nagase Y., Sawaki Y., Moritake F., Yoshida H. 1995 Fatigue gage utilizing surface roughening of aluminum foil J. Eng. Mater. Tech. 117 55-61.

DOI: 10.1115/1.2804372

[15] Nagase Yasuo, Nakamura Yoshiyuki 1992 Fatigue gauge utilizing slip deformation of aluminum foil JSME Int. J., Series 1 35 247-252.

DOI: 10.1299/jsmea1988.35.2_247

[16] Nagase Y, Nakamura Y 1991 Fatigue Gauge Utilizing Slip Deformation of Aluminum Foil Trans. Japan Soc. of Mech. Eng. Series A 57 1313-19.

[17] Panin S.V., Eremin A.V., Lyubutin P.S., Burkov M.V. 2014 Investigation of various criteria for evaluation of aluminum thin foil smart sensors, images IOP Conf. Series: Mat. Sc. and Eng. 66.

DOI: 10.1088/1757-899x/66/1/012024

[18] Burkov M. V and al. 2014 Investigation of smart sensor's, behavior during cyclic test of carbon fiber reinforce polymer Proc. Int. Conf. Mech. Eng., Automation and Control Systems (MEACS) (Tomsk: IEEE) p.6.

DOI: 10.1109/meacs.2014.6986944

[19] Moskvin P.V. 2007 Diagnosing and forecasting the residual service life of welded metal structures of bridge cranes using metal foils Russ. J. Nondestructive Testing 43 842-852.

DOI: 10.1134/s1061830907120078

[20] Burkov M V, Panin S V, Lyubutin P S, Eremin A V 2014 Investigation of Sensitivity of Aluminum Foil Based Strain Sensors at Fatigue Damage Evaluation of CFRP Adv. Mater. Res. 1040 943-948.

DOI: 10.4028/www.scientific.net/amr.1040.943

[21] 20. Burkov M., Panin S., Lyubutin P., Eremin A. 2014 An approach for structural health monitoring of CFRP using aluminum foil sensors 11th Europ. Conf. on Non-Destructive Testing (ECNDT 2014) (Prague) 16703.

DOI: 10.4028/www.scientific.net/amr.1040.943

[22] Burkov M., Panin S., Lyubutin P., Eremin A., Maruschak P., Menou A 2015 Aluminum foil based fatigue sensor for structural health monitoring of carbon fiber composites Procedia Technology 19 307-312.

DOI: 10.1016/j.protcy.2015.02.044

[23] Syzrantsev V.N. 2003 A method of manufacture of gauges for control of cyclic strains Patent 2209412 C2 (RU) Published in B. i. 2003. No. 21. 4 p.

[24] K Syzrantseva, V Syzrantsev 2016 Load on Multipair Contact Zones of Operating Parts of Screw Pumps and Motors: A Computer Analysis Procedia Engineering 150 768–774.

DOI: 10.1016/j.proeng.2016.07.104

[25] Solovyov V., Cherniavsky A. 2013 Computational and experimental analysis of trawl winches barrels deformations Eng. Fail. Anal. 28 160-165.

DOI: 10.1016/j.engfailanal.2012.10.007

[26] V Syzrantsev and K. Syzrantseva 2016 Reliability Estimation of Machine Parts with Complicated Geometry on a Base of Methods of Nonparametric Statistics J. Eng. Appl. Sci. 11: 204-209.