The Rheological Behavior of HS6-5-2 Tool Steel for Non-Isothermal Processing

Article Preview

Abstract:

The rheological behavior of semi-solid tool steel is investigated using a conventional rheometer under cooling rate and shear rate. The processing of steels in semi-solid state is still at development stage due to the high processing temperature involved. The candidate grades of steel for thixoforming are high speed, high carbon, stainless steel and ductile iron. TheHS6-5-2 tool steel has a wide semi-solid range of over 200 C and the required spheroidal microstructure achieved by partial re-melting from as supplied state without any mechanical agitation, indicated the potential of this grade to be investigated in semi-solid processing. For non-isothermal processing an increase of solid fraction related to solidification due to thermal exchanges is observed. In the first series of experiment after melting the feed stock in an alumina cup, the alloy is sheared continuously by a rotating rod with a constant shear rate under three different cooling rates to the 55% corresponding liquid fraction. In the second series of experiment three different shear rates were applied under a constant cooling rate. The apparent viscosity of the slurry as a function of cooling rate and solid fraction is calculated from the applied torque to the outer cylinder. The results show that the slurry viscosity decreases with increasing shear rate and increases with increasing cooling rate and solid fraction. Additionally for a given solid fraction, shear thinning behavior is observed.

You might also be interested in these eBooks

Info:

Periodical:

Solid State Phenomena (Volumes 192-193)

Pages:

317-322

Citation:

Online since:

October 2012

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2013 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] M. Modigell, L. Pape, M. Hufschmidt, The rheological behavior of metallic suspensions, Steel Res. Int. 75 (8/9) (2004) 506–512.

DOI: 10.1002/srin.200405803

Google Scholar

[2] Flemings, M.C., Riek, R.G. and Young, K.P. (1976) Materials Science and Engineering, 25, 103–117.

Google Scholar

[3] Flemings, M.C. and Young, K.P. (1978) Yearbook of Science and Technology, McGraw-Hill, New York, p.49–58.

Google Scholar

[4] Midson, S.P., Nicholas, N.H., Nichting, R.A. and Young, K.P. (1992) Proceedings of the 2nd S2P Conference, Cambridge, USA, p.140.

Google Scholar

[5] Kapranos, P., Kirkwood, D.H. and Sellars, C.M. (1993) Journal of Engineering Manufacture, B1a, 207 (4), 1.

Google Scholar

[6] D.H. Kirkwood, M. Sue´ry, P. Kapranos, H.V. Atkinson, and K. Young: Semi-Solid Processing of Alloys, Springer, New York, NY, 2010.

Google Scholar

[7] P. Kapranos, D.H. Kirkwood and C.M. Sellars: Part B Proc. Inst. Mech. Eng., 1993, Part B, vol. 207, p.1–8.

Google Scholar

[8] P. Kapranos, D.H. Kirkwood, and C.M. Sellars: J. Phys. IV, 1993, vol. 3, p.835–49.

Google Scholar

[9] P. Kapranos, D.H. Kirkwood, and C.M. Sellars: Semi-solid Processing of Alloys Composites, 3rd Int. Conf., Tokyo Institute of Industrial Science, Tokyo, 1994, p.117–26.

Google Scholar

[10] A.A. Kazakov. Alloy compositions for semi-solid forming. Adv Mater Process, 2000, 3: 31-34.

Google Scholar

[11] S. Meyer and W. Bleck: Semi-solid Processing of Alloys and Composites, 5th Int. Conf., Colorado School of Mines, Golden, CO, 1998, p.361–69.

Google Scholar

[12] M.C Fleming, R.G. Riek, and K.P. Young: Mater.Sci.Eng. Vol.25 (1979), pp.103-117

Google Scholar

[13] M. Modigell and J. Koke: Mechanics of Time-Dependent Materials 15–30, (1999) pp.19-22.

Google Scholar

[14] C. Martin, P. Kumar and S.B. Brown. Constitutive modeling and characterization of the flow behavior of semi-solid metal alloy slurries. Structural evolution under shear deformation. Acta Metallurgica and Materialia, 1994, 42: 3603 –3614.

DOI: 10.1016/0956-7151(94)90427-8

Google Scholar