Modeling of the Structure of Heat-Insulating Semi-Transparent Materials and Coatings for Industrial and Transport Power Plants

Article Preview

Abstract:

The influence of optical characteristics of semitransparent thermal barrier coatings (TBC) on thermal regulation of heat-stressed elements of power plants is studied. There was used the developed by the authors methodology of physical and mathematical simulation of thermoradiational (in the range 1-2 μm) and conductive heat transmission in ceramic thermal insulation of chamber combustion inner walls of a diesel engine. The paper discusses temporal temperature regimes in model two-layer TBC-coatings in the form of a selectively scattering and absorbing (in the near infrared range) ceramic heat-insulating layer, deposited on the bonding sublayer (with boundary reflection) of the internal surface of the combustion chamber of Low Heat Rejection diesel. Spectrophotometric measurements of the optical parameters have ensured estimates of optical and thermal fields of the investigated ceramics, the structural composition of which was determined on the basis of ZrO2+8%Y2O3. For typical values of radiant-convective flux up to 1-2 MW/m2 (effecting on heat-stressed elements of heat-insulated combustion chamber of a diesel engine in pulse-periodic regime) optical and structural parameters TBC-coatings that ensure control and superintendence of the ceramic layer surface temperature and its temperature gradient were proposed.

You might also be interested in these eBooks

Info:

Periodical:

Solid State Phenomena (Volume 284)

Pages:

1215-1220

Citation:

Online since:

October 2018

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2018 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] J.T. Howe, M. J. Green, Weston, K.C., Thermal protection by subliming volumetric reflective materials in convective and intensive radiant environments, NASA Ames research center, Moffet Field, Calif. USA, AAIA J. 11(7) (1973).

Google Scholar

[2] A.C. Karaoglanli, K. Ogawa, A. Türk, I. Ozdemir, Thermal shock and cycling behavior of Thermal Barrier Coatings (TBCs) used in gas turbines, in book: E. Benini (Ed.), Progress in Gas Turbine Performance, ch. 10, (2013).

DOI: 10.5772/54412

Google Scholar

[3] V.S. Avduevskiy, Osnovy Teorii Poleta Kosmicheskikh Apparatov [Fundamentals of the flight theory of space vehicles.], Moscow, Publ. Mashinostroenie,, (1972).

Google Scholar

[4] C.D. Rakopoulos, E.G. Giakoumis, Diesel Engine Transient Operation. Principles of Operation and Simulation Analysis, Springer-Verlag London Limited, (2009).

Google Scholar

[5] R.Z. Kavtaradze, Local Heat Transfer in the Piston Engines, Moscow, Publ. Bauman MGTU, (2001).

Google Scholar

[6] I. Rusu, S.Georgescu, K.Baciu, B.Aurelian, Multilayer thermal barriers obtained as a result of application of APS and HVOF technologies, Mechanical engineering and transport, Publ., VNTU. 4 (2009).

Google Scholar

[7] R.B. Heimann, H.D. Lehmann, recently patented work on thermally sprayed coatings for protection against wear and corrosion of engineered structures, Recent Patents on Materials Science. Bentham Sc. Publ. Ltd. 1 (2008) 41-55.

DOI: 10.2174/1874464810801010041

Google Scholar

[8] A.N. Lunev, A.M. Abusdel', T.A. Il'enkova, The technology of aviation production. Application of thermobarrier coatings in modern gas turbines, Tr. Kazan. Aviats. Inst. 5 (2005).

Google Scholar

[9] V.A. Osokin, P.A. Shpak, E. L. Piyuk, Prospects for improving the design of heat-shielding coatings for gas turbine blades, Perspective materials. 2 (2008) 19-27.

Google Scholar

[10] Yu.A. Tamarin, E.B. Kachanov, Properties of heat-shielding coatings applied by electron-beam technology, New technological processes and reliability of gas turbine engine, 7 (2008) 125-144.

Google Scholar

[11] Uchida N. and Osada H., A new insulation concept for heavy-duty diesel engines to reduce heat loss from the wall. Proc. 13th Int. Conference on Engines and Vehicle ICE2017 (Capri - Naples) 2017-24-0161 (2017).

DOI: 10.4271/2017-24-0161

Google Scholar

[12] D. Das, G. Majumdar, R.S. Sen, B.B. Ghosh, Evaluation of combustion and emission characteristics on diesel engine with varying thickness of psz coated piston crown, Int. J. of Innovative Research in Sci., Eng. and Tech. 2(10) (2013).

Google Scholar

[13] P. Lawrence, P.K. Mathews, B. Deepanraj, Experimental investigation on performance and emission characteristics of low heat rejection diesel engine with ethanol as fuel, American J. of App. Sciences 8 (4) (2011) 348-354.

DOI: 10.3844/ajassp.2011.348.354

Google Scholar

[14] V. Sankar, Thermal Barrier Coatings Material selection, method of preparation and applications – a review, Int. J. Mech. Eng. & Rob. Res. (2014) 510-517.

Google Scholar

[15] M. Ciniviz, M.S. Salman, E. Canl, H. Köse, Ö. Solmaz, Ceramic coating applications and research fields for ICEs, Ceramic Coatings – App. in Engineering (2012) 195-234.

DOI: 10.5772/29993

Google Scholar

[16] М.A. Azadi, A review of Thermal Barrier Coating effects on diesel engine performance and components lifetime, Int. J. of Autom. Eng. 3 (2013) 305-317.

Google Scholar

[17] R. Siegel, Internal radiation effects in zirconia Thermal Barrier Coatings, AIAA J. Thermophysics Heat Trans. 10(4) (1996) 707-709.

DOI: 10.2514/3.851

Google Scholar

[18] J. Manara, M. Arduini-Schuster, H.-J. Rätzer-Scheibe, U. Schulz, Infrared-optical properties and heat transfer coefficients of semitransparent thermal barrier coatings, Surface and Coatings Technology 203(8) (2009) 1059-1068.

DOI: 10.1016/j.surfcoat.2008.09.033

Google Scholar

[19] V.G. Merzlikin, O.M. Gutierrez, V.G. Sutugin, Semitransparent insulation for adiabatic diesel engine (NEW CONCEPT), J. of the Automotive Ind. 7 (2007) 34-36.

Google Scholar

[20] V. Merzlikin, V. Timonin,  M.O. Gutierrez, New selectively absorbing and scattering heat-insulating coatings of the combustion chamber for LHR diesel, SAE Technical Paper 2007-01-1755 (2007).

DOI: 10.4271/2007-01-1755

Google Scholar

[21] D.I. Ryabov, U.B. Sviridov, Research of some features of burning sprayed fuels, News of Academy of Sciences of the USSR, Publ. OTN 1(958).

Google Scholar

[22] W. Pflaum, K. Molenhauer, Wärmeäbergang in der Verbrenungskraftmaschinen, Wien, N.-York. Spriner-Verlag, (1977).

Google Scholar

[23] R. Dannecker, B. Noll, M. Hase, W. Krebs, K-U. Schildmacher, R. Koch, M. Aigner, Impact of radiation on the wall heat load at a test bench gas turbine combustion chamber: measurements and CFD simulation, Am. Soc. of Mech. Eng. (ASME), Proc. of Turbo Expo. Power for Land, Sea, and Air (Montreal) 4, parts A & B GT2007-27148 (2007).

DOI: 10.1115/gt2007-27148

Google Scholar

[24] V.A. Tovstonog, F.F. Mosalov, V.G., Merzlikin, Statement and solution of problems of radiation-conductive heat transfer in multilayer scattering media, Herald of Bauman Moscow State Tech. Un., Series Mech, Eng. 1 (2008) 12-29.

Google Scholar

[25] V. Merzlikin, O. Sidorov, S. Cheranev, N. Antonakopoulos, Optimal spectral optical and thermo radiating characteristics of semitransparent heat-insulating coatings for Low-Heat-Rejection diesel engines, 11th Int. Conf. on Engines and Vehicle (ICE2011). 11 September 2011, Capri - Naples, Italy, Book of abstracts, Paper No 11ICE-0173 (2011).

DOI: 10.4271/2011-24-0022

Google Scholar

[26] V.G. Merzlikin, V.A. Tovstonog, et al., Heat-insulating coating of elements and/or units of the diesel engine combustion chamber, Russian Patent 2,240,430. (2004).

Google Scholar

[27] V.G. Merzlikin, Yu.V. Maksimov, V.A. Tovstonog, O.V. Sidorov, Method of obtaining a semitransparent material, Russian Patent 2,410,196. (2011).

Google Scholar

[28] V. Merzlikin, A. Amelenkov, O. Sidorov, M. Gutierrez, V. Sutugin, Study of optical parameters of semitransparent materials for heat-insulating coatings of combustion chamber, 8th Int. Conf. on Engines for Automobile - ICE2007, 16 September 2007, Capri - Naples, Italy, Book of Abstracts, 2007-24-0066 (2007).

DOI: 10.4271/2007-24-0066

Google Scholar

[29] O.M. Gutierrez, Reduction of Heat Losses and Thermal Stress of Diesels using Semitransparent Ceramic Coatings, Extended abstr. of PhD dissertation (Specialty Heat-Engine"), Moscow State Technical University "MAMI,, Moscow, (2007).

Google Scholar

[30] V.G. Merzlikin, S.А. Parshina, V.Yu. Garnova, A.V. Bystrov, A.R. Makarov, S. V. Khudyakov, Rig test of diesel combustion chamber with piston coated optically simulated semitransparent PSZ-ceramic, Proc. 13th Int. Conf. on Engines and Vehicle ICE2017 (Capri - Naples) 2017-24-0129 (2017).

DOI: 10.4271/2017-24-0129

Google Scholar

[31] R.Z Kavtaradze, D.O. Onishchenko, A.A. Zelentsov, S.M. Kadyrov, M.M. Arypzhanov, Calculus-experimental study of influence of thermal insulation piston and cylinder liner for generation nitric oxides in combustion products high-speed diesel, Herald of the Bauman MSTU., Ser. Mech. Eng. 4 (2011).

Google Scholar

[32] P. Ramu, C. G. Saravanan, Effects of ZrO2-Al2O3 and SiC coating on diesel engine to study the combustion and emission characteristics, SAE International Paper 2009-01-1435 (2009).

DOI: 10.4271/2009-01-1435

Google Scholar

[33] V.S. Zakhvalinskii, E.A. Pilyk, S.V. Ivanthikhin, M.A. Pogrebneak, Optical properties of SiC, SiC0.7N0.3, Si3N4 films obtained by magnetron sputtering, Scientific bulletins. Ser. Mathematics. Physics. 26 (169) (2013) 156-158.

Google Scholar