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Achieving such high tolerances is a highly complex problem due to the number and nature of the processes required, the properties of the often hard to machine materials and the properties of the equipment (machine tool, cutting tool, fixturing devices).
Several approaches have been proposed to address the goal of consistent part production that conforms to tight specifications, with each approach focusing on different aspects of the involved equipment, processes and materials system.
Typically, extensive experimental studies are considered as inefficient as they require expensive materials and equipment, both for machining and post-process metrological analysis.
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The use of performance materials such as high yield strength (HYS) steels in shipbuilding (hull, superstructures, floatboard, propellers ...) is a solution which allows a significant weight saving by reducing the structures thicknesses.
Studies related to the use of these promising tools are limited to the work of the team behind the tool invention and limited mechanical performance materials [6].
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Acknowledgements All the research works are supported by the National Natural Science Foundation of China under granted No.50705044, the Natural Science Foundation of Zhejiang Province of China under granted No.Y1080094, and the Natural Science Foundation of Ningbo City of China under granted No. 2010A610132 and 2010A610133.
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Acknowledgment This work was financially supported by the Natural Science Foundation of Jiangxi, china under Contract No. 2010GQC0158 and State Key Laboratory of Materials Processing and Die & Mould Technology, Huazhong University of Science and technology.
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