Metal Parts Visual Inspection Based on Production Rules

Article Preview

Abstract:

In manufacturing industry the automated visual inspection system (AVIS) is a method to inspect, classify and detect defects of various products. In the past, the tasks of inspection are carrying out by humans, machines or both. In this paper, we account for an AVIS model to classify mechanical parts in production line. It comprises two parts: hardware and software. The model uses a web-camera attached to an adjustable stand to capture various group of metal part images. The main objective is to develop an intelligent inspection tool based on image processing and production rules. It computes both the area and circularity of mechanical shapes as the features and hence classifies them according to ten categories such as screws, nuts, and bolts at different sizes. The result shows that the accuracy is 91.5% for group and 98.25% for individual classification of mechanical parts subsequently.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

4091-4095

Citation:

Online since:

October 2011

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] A.S. Prabuwono, R. Sulaiman, A.R. Hamdan, and Hasniaty A.: Development of Intelligent Visual Inspection System (IVIS) for Bottling Machine, Proc. IEEE Region 10 Conference of TENCON (2006), pp.1-4.

DOI: 10.1109/tencon.2006.343887

Google Scholar

[2] H. Akbar, and A.S. Prabuwono: Webcam Based System for Press Part Industrial Inspection, International Journal of Computer Science and Network Security, vol. 8 (2008), pp.170-177.

Google Scholar

[3] A. Mansoor, Z. Khan, and A. Khan: An Application of Fuzzy Morphology for Enhancement of Aerial Images, Proc. the 2nd International Conference on Advances in Space Technologies (2008), pp.143-148.

DOI: 10.1109/icast.2008.4747702

Google Scholar

[4] C. -W. Liao, J. -H. Yu, and Y. -S. Tarng: On-line Full Scan Inspection of Particle Size and Shape Using Digital Image Processing, Particuology, Vol. 8 (2010), pp.286-292.

DOI: 10.1016/j.partic.2010.03.015

Google Scholar

[5] H.I. Bozma, and H. YalçIn: Visual Processing and Classification of Items on a Moving Conveyor: a Selective Perception Approach, Robotics and Computer-Integrated Manufacturing, Vol. 18 (2002), pp.125-133.

DOI: 10.1016/s0736-5845(01)00035-7

Google Scholar

[6] K. Kuk Won, and C. Hyung Suck: Solder Joints Inspection Using a Neural Network and Fuzzy Rule-based Classification Method, IEEE Trans. Electronics Packaging Manufacturing, Vol. 23 (2000), pp.93-103.

DOI: 10.1109/6104.846932

Google Scholar

[7] U.S. Khan, J. Iqbal, and M.A. Khan: Automatic Inspection System Using Machine Vision, Proc. the 34th Applied Imagery and Pattern Recognition Workshop (2005), pp.212-217.

DOI: 10.1109/aipr.2005.20

Google Scholar

[8] W. Xueshun, Q. Dawei, and L. Yuanxiang: Edge Detection of Decayed Wood Image Based on Mathematical Morphological Double Gradient Algorithm, Proc. IEEE International Conference on Automation and Logistics (2008), pp.1226-1231.

DOI: 10.1109/ical.2008.4636339

Google Scholar

[9] Y. Fu-Cheng, and Z. Yong-Bin: A Mechanical Part Sorting System Based on Computer Vision, Proc. International Conference on Computer Science and Software Engineering (2008), pp.860-863.

Google Scholar