Investigation of Burr in High Speed Microdrilling

Article Preview

Abstract:

This paper discusses burr in microdrilling that affect forms and functions of parts. The effects of microdrilling parameters on burr length and width are identified. The experiment was conducted using Mikrotools DT110 machine with one millimetre diameter of HSS on copper workpiece. Burr heights in terms of burr length and burr width were measured by using scanning electron microscope. The data was analyzed using Taguchi method to find the optimum micro-drilling process parameter for minimizing the burr height. The relationship among spindle speed, feed rate and burr has been developed. It is found that feed rate is the most influential factors on the burr height. The desirability of getting the minimum burr height is 72% and the optimum parameters are 30000 rpm spindle speed and 0.2 mm/min feed rate.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

389-392

Citation:

Online since:

January 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2013 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] A. Aramcharoen, P.T. Mativenga, S. Yang, K.E. Cooke and D.G. Teer, Evaluation and Selection of Hard Coatings for Micro Milling of Hardened Tool Steel. International Journal of Machine Tool and Manufacture. 48 (2008), 1574-1578.

DOI: 10.1016/j.ijmachtools.2008.05.011

Google Scholar

[2] T. Gietzelt,L. Eichhorn, Mechanical Micromachining by Drilling, Milling and Slotting. fromhttp: /cdn. intechopen. com(Oct 23, 2011).

Google Scholar

[3] A.R. Azlan, M. Azuddin, A. Wagiman, Effect of Machining Parameters on Holy Quality of Micro Drilling for Brass. Modern Applied Science 3 (2009), 221-231.

Google Scholar

[4] I. Rahamathullah and M.S. Shunmugam, Thrust and Torque Analysis for Different Strategies Adapted in Microdrilling of Glass-Fibre-Reinforced Plastic. Journal of Engineering Manufacture 225 (2011), 505-525.

DOI: 10.1243/09544054jem2151

Google Scholar

[5] P. Stringer, G. Byrneand E. Ahearne, Tool Design for Burr Removal in Drilling Operations. http: /www. ucd. ie/mecheng/ams (23 Oct 2011).

Google Scholar

[6] F.Z. Fang, K. Liu and G.C. Lim, Tool-based Micro Machining and Applications in MEMS. 2006, Springer, Germany.

Google Scholar

[7] D. Dornfeld, Micromachining and Burr Formation for Precision Components. Laboratory for Manufacturing Automation. Berkeley: University of California, (2005).

Google Scholar

[8] B. Stirn, L. Kiha, A. David and D. Dornfeld, Burr Formation in Micro-Drilling. http: /lma. bekeley. edu (Nov 23, 2011).

Google Scholar

[9] Y.M. Zhu, P.C. Jun and Z. Gang, Application of Neural Network on Burr Expert System in Micro-Machining. http: /www. mesc. press. org/ (21 July, 2011).

Google Scholar