The Analysis of Processing Factors for Electro-Arc Machining

Article Preview

Abstract:

Electro-arc machining is similar with traditional electrical discharge machining (EDM) while the pulse duration of electro-arc machining is longer than that of EDM. The longer discharge was named arcing, and the arcing could lead to high material remove rate (MRR) and low tool wear ratio (TWR). Processing factors including discharge medium, tool polarity, tool material, voltage and rotational speed were chosen as input parameters on MRR and TWR. Taguchis method was used to evaluate their effects. All of the five processing factors had effects on MRR and TWR. The effects and the mechanism are also discussed.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

585-588

Citation:

Online since:

December 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] W. Zhao, L. Gu, H. Xu, L. Li and X. Xiang, A Novel High Efficiency Electrical Erosion Process – Blasting Erosion Arc Machining, Procedia CIRP. 6 (2013) 621-625.

DOI: 10.1016/j.procir.2013.03.057

Google Scholar

[2] G. Meshcheriakov, V. Nosulenko, N. Meshcheriakov and V. Bokov, Physical and Technological Control of Arc Dimensional Machining, CIRP Annals - Manufacturing Technology. 37 (1988) 209-212.

DOI: 10.1016/s0007-8506(07)61619-9

Google Scholar

[3] I.M. Crichton, J.A. McGeough, W. Munro and C. White, Comparative studies of ECM, EDM, an ECAM, Precision Engineering. 3 (1981) 155–160.

DOI: 10.1016/0141-6359(81)90007-6

Google Scholar

[4] L. Ye, U.S. Patent 5, 128, 010. (1992).

Google Scholar

[5] Y. Xu, J.P. Zhou, C.H. Liang, W.J. Teng, and B.S. Zhou, Study on Rules in Material Removal Rate and Surface Quality of Short Electric Arc Machining Process, Advanced Materials Research 33 (2008) 1313-1318.

DOI: 10.4028/www.scientific.net/amr.33-37.1313

Google Scholar

[6] B.M. Schumacher, After 60 years of EDM the discharge process remains still disputed, Journal of Materials Processing Technology. 149 (2004) 376-381.

DOI: 10.1016/j.jmatprotec.2003.11.060

Google Scholar

[7] D.W. Rudorff, Principles and applications of spark machining, ARCHIVE: Proceedings of the Institution of Mechanical Engineers Proceedings of the Institution of Mechanical Engineers 171 (1957) 495-511.

DOI: 10.1243/pime_proc_1957_171_044_02

Google Scholar

[8] F. Han, Y. Wang and M. Zhou, High-speed EDM milling with moving electric arcs, International journal of machine tools and manufacture. 49 (2009) 20-24.

DOI: 10.1016/j.ijmachtools.2008.08.005

Google Scholar

[9] A. Bhattacharya, A. Batish, G. Singh and V. K. Singla, Optimal parameter settings for rough and finish machining of die steels in powder-mixed EDM, The International Journal of Advanced Manufacturing Technology. 61 (2012) 537-548.

DOI: 10.1007/s00170-011-3716-5

Google Scholar

[10] M. Kunieda, M. Yoshida, and N. Taniguchi, Electrical Discharge Machining in Gas, CIRP Annals-Manufacturing Technology. 46 (1997) 143-146.

DOI: 10.1016/s0007-8506(07)60794-x

Google Scholar