Analysis and Prediction of Surface Integrity in Machining: A Review

Abstract:

Surface integrity is widely used for evaluating the quality of machined components. It has a set of various parameters which can be grouped as: (a) topography parameters such as surface roughness, textures and waviness (b) mechanical parameters such as residual stresses and hardness, and (c) metallurgical state such as microstructure, phase transformation, grain size and shape, inclusions etc. Surface roughness and residual stresses are among the most significant parameters of surface integrity, so that it is worth investigating them particularly. Many factors affect the surface integrity of machined components, including cutting parameters, tool parameters, material properties and vibrations. We can make prediction and optimization for surface integrity by taking advantage of these factors. This paper reviews previous studies and gives a comprehensive summary of surface integrity in the following order: introduction of surface integrity, main parameters of surface integrity, factors affecting surface integrity, prediction and optimization for surface integrity.

• Periodical: Applied Mechanics and Materials (Volume 610)
• Pages: 1002-1020
• DOI: https://doi.org/10.4028/www.scientific.net/AMM.610.1002
• Online since: August 2014
• Authors: Yuan Gao, Xin Huang, Ming Jie Lin, Zheng Guo Wang, Rong Lei Sun*
• Keywords: Machining Quality, Residual Stress, Surface Integrity, Surface Roughness (SR)

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