Improvement of Wear Performance of High Speed Steel Tool Using Physical Vapour Deposition Coating Process

Article Preview

Abstract:

Manufacturing industries are presently using many tool materials, such as high speed steel, carbide tool and diamond tools etc. The most widely and commonly used tool in the engineering industries is high speed steel (HSS). The HSS tools are the cheapest and reliable for medium and small scale industries. In this work, the HSS single point cutting tool is taken as substrate material and coated with two different combinations of TiAlN composite coating using Physical vapour deposition (PVD) technique. Also, Tool life was calculated and compared with uncoated HSS tool. The hardness and surface roughness value for both the tools have been taken under same condition. The loss of weight in the tool after machining has been weighed using standard equipments. The differences have been closely observed with sufficient trials and find out the loss in weight in both the tools. The weight loss percentage was calculated after proper machining trials. The tool life of the Titanium Aluminium Nitride (Ti 70%, Al 25%) coated tool has been increased by 3.74 times than that of uncoated tool. The surface finish for TiAlN (Ti 70%, Al 25%) coating is better than the uncoated tool. The PVD coated tools having better performance comparing with uncoated HSS tool.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

391-395

Citation:

Online since:

August 2015

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2015 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Ekrem Altuncu, Fatih Ustel, Correlation between sputtering conditions and growth properties of (TiAl)N/AlN multilayer coatings, Mat. Manu. Proc. 24 (2009) 796-799.

DOI: 10.1080/10426910902840995

Google Scholar

[2] K. Venkatakrishna,A. Chitharanjan Hegde, Composition modulated multilayer Zn-Fe alloy coatings on mild steel for better corrosion resistance, Mat. Manu. Proc. 337 (2011) 29-36.

DOI: 10.1080/10426914.2010.501192

Google Scholar

[3] Sanjeev saini, Inderpreet Singh Ahuja, Visal S. Sharma, Residual stresses, surface roughness and tool wear in hard turning, Mat. Manu. Proc. 584 (2011) 583-598.

DOI: 10.1080/10426914.2011.585505

Google Scholar

[4] V. G. Sargade, S. Gangopadhyay, S. Paul, A. K. Chattopadhyay, Effect of coating thickness on the characteristics and dry machining performance of TiN film deposited on cemented carbide inserts using CFUBMS, Mat. Manu. Proc. 26 (2011) 1028-1033.

DOI: 10.1080/10426914.2010.526978

Google Scholar

[5] T.M. EL-Hossainv, A. A. El-Zoghby, M. A . Badrc, K. Y. Maalawi, M. F. Nasr, Cutting parameter optimization when machining different materials, Mat. Manu. Proc. 335 (2010) 1101-1114.

DOI: 10.1080/10426914.2010.480998

Google Scholar

[6] Dar-Yuan chang , Shu-Yi Lin. Tool wear, Hole Characteristics, and Manufacturing Tolerance in Alumina ceramic micro drilling process, Mat. Manu. Proc. 183 (2012) 306-313.

DOI: 10.1080/10426914.2011.577881

Google Scholar

[7] A. Joseph F. Braza., Review of Surface Modification TechnologiesII, Mat. Manu. Proc. 3 (1989) 349-352.

Google Scholar

[8] S.B. Ogale, A.P. Malshe S.M. Kanelkar, Deposition of Diamond like and other special coatings by pulsed laser ablation and their post synthesis processing, Mat. Manu. Proc. 8 (2007) 19-58.

DOI: 10.1080/10426919308934812

Google Scholar

[9] M. Okutomi, Sintering and coating of ceramics using carbon dioxide laser, Mat. Manu. Proc. 6 (2007) 139-159.

Google Scholar

[10] Salman Pervaiz, Amir Rashid, Ibrahim Deiab, Mihai Nicolescu, Influence of Tool Materials on Machinability of Titanium and nickel based alloys, Mat. Manu. Proc. 126 (2014) 219-252.

DOI: 10.1080/10426914.2014.880460

Google Scholar

[11] D. Bhaduri,A. K. Chattopadhyay, Influence of grinding parameters and substrate bias voltage in dry surface grinding with TiN coated single layer galvanic CBN wheel, Mat. Manu. Proc. 68 (2011) 982-990.

DOI: 10.1080/10426914.2010.525572

Google Scholar

[12] D.S. Rickerby M.R. Winstone, Coatings for gas turbines, Mat. Manu. Proc. 26 (2007) 495-526.

Google Scholar

[13] Zhao-peng Hao, Yong Lu, Dong Gao, Yi-Hang Fan, Yan-li chang, Cutting parameter optimization based on optimal cutting temperature in machining Inconel 718, Mat. Manu. Proc. 170 (2012) 1084-1089.

DOI: 10.1080/10426914.2012.689456

Google Scholar

[14] Konstantinos-Dionysios Bouzakis, Nikolaos Michailidis, Georgios skordaris, Emmanouil Bouzakis, Dirk Biermann, Rachid M. Saoubi, Cutting with coated tools, Coating technologies, characterization methods and performance optimization, Cirp Annals-Manu. Tec. 61 (2012).

DOI: 10.1016/j.cirp.2012.05.006

Google Scholar

[15] R. Ospina, D. Escobar, E. Restrepo-parra, P.J. Arango, J.F. Jurado, Mechanical and tribological behavior of W/WCN bilayers grown by pulsed vacuum arc discharge, Tribol. Int. 62 (2013) 124-129.

DOI: 10.1016/j.triboint.2013.01.014

Google Scholar