Influence of Tool Specification and Machining Parameters on the Wear Behaviour at Generating Gear Grinding

Article Preview

Abstract:

One research objective for generating gear grinding is to increase economic efficiency and productivity of the process. At the same time gear quality must be equal or higher. In addition to machining parameters, tool specification has a significant influence on process productivity, workpiece quality and the wear of the tool itself. Due to the variety of tool specifications process users have the problem of selecting the best fitting tool for their demands. Therefore, it is necessary to know how interactions of tool specification and machining parameters influence tool wear and workpiece quality. But basic experimental studies, which take different tool specifications into account, are missing today.This paper focuses on the influence of different tool specifications and machining parameters on the tool wear for generating gear grinding. With analogy trials the influence of different specifications and machining parameters on tool wear and the process is mapped. The results are analyzed, discussed and summarized in a model. Furthermore, the applicability of the findings based on analogy trials to generating gear grinding is validated.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

231-238

Citation:

Online since:

October 2015

Keywords:

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2015 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] J. M. Reimann, Randzonenbeeinflussung beim kontinuierlichen Wälzschleifen von Stirnradverzahnungen, Dissertation, RWTH Aachen, (2014).

Google Scholar

[2] K. Colleselli, A. Gadziella, K. H. Schwieger, Schleifscheiben und Schleifkörper, in: Kunststoff-Handbuch 10 (1988).

Google Scholar

[3] F. Klocke, W. König, Fertigungsverfahren Band 2: Schleifen, Honen, Läppen, 4. Auflage, VDI-Verlag, Düsseldorf, (2005).

Google Scholar

[4] T. Boucke, Diskontinuierliches Zahnflankenprofilschleifen mit keramisch gebundenem CBN, Dissertation, RWTH Aachen, (1994).

Google Scholar

[5] C. Heinzel, A. Wagner, Fine finishing of gears with high shape accuracy, Annals of the CIRP Vol. 62 (2018), S. 359-362.

DOI: 10.1016/j.cirp.2013.03.070

Google Scholar

[6] Denkena, B., Köhler, J., Woiwode, S.: Dressing of vitrified bonded CBN tools for continuous generating grinding, Production Engineering Research and Development (WGP), Vol. 8, Issue 5 (2014), S. 585 - 591. DOI: 10. 1007/s11740-014-0541-3.

DOI: 10.1007/s11740-014-0541-3

Google Scholar

[7] Brecher, C., Löpenhaus, C., Greschert, R.: Influence of the metalworking fluid on the running behavior of gear analogy test parts, Production Engineering Research and Development (WGP), (2015), S. 1 - 7. DOI: 10. 1007/s11740-015-0612-0.

DOI: 10.1007/s11740-015-0612-0

Google Scholar

[8] R. Engelhorn, Verschleißmerkmale und Schleifeinsatzverhalten zweiphasig verstärkter Sol-Gel-Korunde, Dissertation, RWTH Aachen, (2002).

Google Scholar

[9] E. Uhlmann, G. Hasper, F. Heitmüller, Verschleißmodell für Sinterkorundschleifscheiben, in: wt Werkstattstechnik online. 103 Jg., 2013 Nr. 6, S. 511–516.

DOI: 10.37544/1436-4980-2013-6-511

Google Scholar

[10] F. Klocke, J. Reimann, C. Gorgels, Schleifbarkeit randoxidierter Zahnräder: Steigerung der Wirtschaftlichkeit beim Verzahnungsschleifen einsatzgehärteter Stirnräder, Abschlussbericht zum Forschungsvorhaben Nr. 329 IV der Forschungsvereinigung für Antriebstechnik (FVA), Heft 925, Frankfurt a. M., (2010).

Google Scholar

[11] F. Klocke, C. Gorgels, J. Reimann, Generating Gear Grinding - New Possibilities in Process Design and Analysis, in: AGMA Fall Technical Meeting 2011, American Gear Manufacturers Association Alexandria, USA 2011, ISBN 978-1-61481-001-8, S. 02FTM11 - 1-15.

Google Scholar