Analysis of Steam Turbine Generator Overhaul for Efficiency Enhancement at the Power Plant Center of Refinery Unit

Article Preview

Abstract:

The petroleum production process emphasizes the importance of inspection, analysis, test planning, and providing feedback on rotating equipment. This study discusses the analysis of steam turbine generator overhaul (OH) for efficiency enhancement at the power plant center of refinery unit. The efficiency of steam turbines in power plants is critical for optimizing energy conversion and minimizing operational costs. This study analyzes the impact of a steam turbine generator overhaul on efficiency at a refinery unit power plant. Efficiency was evaluated using Rankine cycle calculations, comparing performance data before and after the overhaul. The findings indicate a 2.63% increase in efficiency, with entropy-temperature analysis revealing energy losses due to scaling buildup and seal strip clearance deterioration. To maintain efficiency and reduce overhaul frequency, demineralized water quality, periodic maintenance, and anti-scaling treatments are recommended. These results highlight the importance of proactive maintenance in sustaining turbine performance and minimizing long-term costs.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

35-44

Citation:

Online since:

February 2026

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2026 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] A. Ohji and M. Haraguchi, "Steam turbine cycles and cycle design optimization: the Rankine cycle, thermal power cycles, and integrated gasification-combined cycle power plants," Adv. Steam Turbines Mod. Power Plants, p.11–40, 2022.

DOI: 10.1016/B978-0-12-824359-6.00020-2

Google Scholar

[2] T. Tanuma, "Introduction to steam turbines for power plants," Adv. Steam Turbines Mod. Power Plants, p.3–9, 2017.

DOI: 10.1016/B978-0-08-100314-5.00001-4

Google Scholar

[3] Radhiah, S. Amra, Zulfikar, and N. Safitri, "Design and Construction of Steam Power Plant Prototype (Performance Analysis of Boiler System and Compress Cylinder)," J. Adv. Res. Fluid Mech. Therm. Sci., vol. 116, no. 2, p.192–199, 2024.

DOI: 10.37934/arfmts.116.2.192199

Google Scholar

[4] X. Wu, J. Shen, Y. Li, and K. Y. Lee, "Steam power plant configuration, design, and control," Wiley Interdiscip. Rev. Energy Environ., vol. 4, no. 6, p.537–563, 2015.

DOI: 10.1002/wene.161

Google Scholar

[5] W. E. Forsthoffer, "Steam Turbine Key Safety and Reliability Issues," Forsthoffer's Proven Guidel. Rotating Mach. Excell., pp.235-258,2022.

DOI: 10.1016/b978-0-323-85433-7.00003-8

Google Scholar

[6] H. Al Moussawi, F. Fardoun, and H. Louahlia-Gualous, "Review of tri-generation technologies: Design evaluation, optimization, decision-making, and selection approach," Energy Convers. Manag., vol. 120, p.157–196, 2016.

DOI: 10.1016/j.enconman.2016.04.085

Google Scholar

[7] R. K. Turton, "Principles of turbomachinery.," 1984.

DOI: 10.1115/1.3264781

Google Scholar

[8] G. Pikra and H. Sudibyo, "Comparative Study of Rankine Cycle Power Generation using Water and Organic Fluids in Saturated and Superheated States," Makara J. Technol., vol. 25, no. 3, 2021.

DOI: 10.7454/mst.v25i3.3942

Google Scholar

[9] W. Chrzanowski, W. Napadłek, and Z. Bogdanowicz, "Analysis of degradation and damage processes of power components of steam turbines," Bull. Mil. Univ. Technol., vol. 72, no. 2, p.39–63, 2023.

DOI: 10.5604/01.3001.0054.3655

Google Scholar

[10] A. Bovsunovsky, "Study on the Circumferential Crack Growth Process During Torsional Vibrations of a Steam Turbine Shafting," Vib. Eng. Technol., no. 1 (108), p.16–28, 2023.

DOI: 10.37128/2306-8744-2023-1-2

Google Scholar

[11] M. Tomala and A. Rusin, "Risk-Based Operation and Maintenance Planning of Steam Turbine with the Long In-Service Time," Energies, vol. 15, no. 14, 2022.

DOI: 10.3390/en15145019

Google Scholar

[12] A. Rusin and M. Tomala, "Steam turbine maintenance planning based on forecasting of life consumption processes and risk analysis," Eksploat. i Niezawodn., vol. 24, no. 3, p.395–406, 2022.

DOI: 10.17531/ein.2022.3.1

Google Scholar

[13] Y. Enomoto, Steam turbine retrofitting for the life extension of power plants. 2022.

DOI: 10.1016/B978-0-12-824359-6.00008-1

Google Scholar

[14] A. G. Kostyuk, S. S. Dmitriev, B. N. Petrunin, and A. A. Gusev, "Influence of the Operational Wear of the Stator Parts of Shroud Seals on the Economic Efficiency of the Steam Turbines," Therm. Eng. , vol. 65, no. 1, p.11–16, 2018.

DOI: 10.1134/S0040601518010020

Google Scholar

[15] R. Murtin and L. Guoqing, "Cause Analysis and Preventive Measures for Deterioration of Steam Turbine Lubricating Oil," J. Indones. Sos. Teknol., 2024.

DOI: 10.59141/jist.v5i11.3235

Google Scholar

[16] M. Banaszkiewicz, "Concept of advanced lifetime monitoring system for steam turbines," Diagnostyka, vol. 22, no. 1, p.23–29, 2021.

DOI: 10.29354/DIAG/132548

Google Scholar

[17] T. Parhizkar, A. Mosleh, and R. Roshandel, "Aging based optimal scheduling framework for power plants using equivalent operating hour approach," Appl. Energy, vol. 205, p.1345–1363, 2017.

DOI: 10.1016/j.apenergy.2017.08.065

Google Scholar

[18] P. I. Onwuamaeze, "Research Journal of Mechanical Operations Improving Steam Turbine Efficiency: an Appraisal," vol. 1, no. 1, p.24–30, 2018, [Online]. Available: https://ssrn.com/abstract=3272619

Google Scholar

[19] S. Korellis, "Steam Turbine Performance Engineer's Guide," 2010.

Google Scholar

[20] M. B. B. Michael J. Moran, Howard N. Shapiro, Daisie D. Boettner, Fundamentals of Engineering Thermodynamics, Eight Edition, vol. 18, no. 2. John Wiley & Sons, Inc, 2014.

DOI: 10.1080/03043799308928176

Google Scholar

[21] Y. A. Çengel, M. A. Boles, and M. Kanoğlu, "Thermodynamics: An Engineering Approach, Ninth Edition," p.1009, 2019.

Google Scholar

[22] J. Latcovich, T. Astrom, P. Frankhuizen, S. Fukushima, H. HAmberg, and S. Keller, "Maintenance and Overhaul of Steam Turbines HMN," Int. Assoc. Eng. Insur. 38th Annu. Conf., vol. 42, no. 05, p.46, 2005, [Online]. Available: http://www.steamforum.com/pictures/ wgp4205 Turbine.pdf

Google Scholar