Diamond Tool Wear Reduction by Combining Ultrasonic Elliptical Vibration with Graphite Particle Atmosphere

Xing Gao; Chao Jiang Li; Yong Li; Cam Vinh Duong

doi:10.4028/www.scientific.net/AMR.1027.32

Paper Titles

Design and Test of Piezoelectric Tool Actuator on Ultra-Precision Machine Tool for KDP Crystals
p.16

An Optimal Method of Tool Path Generation for Radial Sinusoidal Surface
p.20

Design Method of Gear Form Grinding Machine Based on QFD and AHP
p.24

Analysis of Temperature and Thermal Stress Distribution on KDP Crystal Wire Saw Slicing
p.28

Diamond Tool Wear Reduction by Combining Ultrasonic Elliptical Vibration with Graphite Particle Atmosphere
p.32

Tool Wear Properties of Diamond-Cutting Ferrous Metal
p.36

The Research and Development on the Material Removal Mechanism of the Ultrasonic Cutting
p.40

The Pressure Field Radiated by Cavitation Bubble in the Grinding Area of Power Ultrasonic Honing
p.44

Study on Grinding Force of High Volume Fraction SiCp/Al Composites with Rotary Ultrasonic Vibration Grinding
p.48

HomeAdvanced Materials ResearchAdvanced Materials Research Vol. 1027Diamond Tool Wear Reduction by Combining...

Diamond Tool Wear Reduction by Combining Ultrasonic Elliptical Vibration with Graphite Particle Atmosphere

Abstract:

For reducing diamond tool wear in ultra-precision cutting of ferrous metals, a process of combining ultrasonic elliptical vibration with graphite particle atmosphere was put forward. An experimental setup was built integrating an ultrasonic elliptical vibration mechanism with a jet lubrication device on a 4-axis ultra-precision lathe. The frequency of ultrasonic elliptical vibration is 38.36 kHz with a trajectory of 8.5×3.5μm. Graphite particles with sizes of 1.3~2μm were selected. Conventional cutting and the combined method were conducted on die steel. Compared with conventional cutting with a wear land width of about 300μm, diamond tool wear in the combined method was decreased to about 20 to 30μm. The combined method is feasible to further reduce the diamond tool wear when cutting die steel.

You might also be interested in these eBooks

Ultra-Precision Machining Process and Surface Finishing Technology

View Preview

Info:

Periodical:

Advanced Materials Research (Volume 1027)

Pages:

32-35

DOI:

https://doi.org/10.4028/www.scientific.net/AMR.1027.32

Citation:

Cite this paper

Online since:

October 2014

Authors:

Xing Gao, Chao Jiang Li*, Yong Li, Cam Vinh Duong

Keywords:

Diamond Cutting Tool, Die Steel, Graphite Particle Atmosphere, Ultra-Precision Cutting, Ultrasonic Elliptical Vibration

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

Citation:

* - Corresponding Author

References

[1] C.F. Cheung, W.B. Lee: A theoretical and experimental investigation of surface roughness formation in ultra-precision diamond turning. International Journal of Machine Tools & Manufacture, 2000, 40(7): 979-1002.

DOI: 10.1016/s0890-6955(99)00103-0

Google Scholar

[2] E. Paul, C.J. Evans, A. Mangamelli, et al: Chemical aspects of tool wear in single point diamond turning. Precision Engineering, 1996, 18(1): 4-19.

DOI: 10.1016/0141-6359(95)00019-4

Google Scholar

[3] E. Brinksmeier, R. Gläbe, J. Osmer: Ultra-precision Diamond Cutting of Steel Molds. Annals of the CIRP, Vol. 55/1/(2006).

DOI: 10.1016/s0007-8506(07)60480-6

Google Scholar

[4] Z.M. Zhou: Research on the Stainless Steel Precise Turned by Natural Diamond tool, Doctor Dissertation, Dalian University of Technology, Dalian, 2010. (in chinese).

Google Scholar

[5] E. Shamoto, T. Moriwaki: Study on Elliptical Vibration Cutting. Annals of the CIRP, 1994, 43(1): 35 -38.

DOI: 10.1016/s0007-8506(07)62158-1

Google Scholar

[6] J. Yan, Z. Zhang, T. Kuriyagawa: Effect of Nanoparticle Lubrication in Diamond Turning of Reaction-Bonded SiC. International Journal of Automation Technology, 2011, 5(3): 307 -312.

DOI: 10.20965/ijat.2011.p0307

Google Scholar