Reinforced Green Ceramic Shell Mould for Investment Casting Process

Article Preview

Abstract:

The development of thin ceramic shell mould in investment casting process is very crucial as this mould inherited brittle property and highly exposed to the cracking mechanism. The slurry composition produces green (unfired) ceramic shell mould which low in strength and easily crack or fail during wax removal or handling process. By strengthening of this brittle ceramic shell mould via reinforcement technique can enhance the strength of green shell mould body. In this work, the presence of the treated rice husk fibre have toughened the green shell mould by creating mechanical interlocking bonding in shell matrix which contributes to higher modulus rupture value. In fact, SEM observations showed that the addition of fiber to the ceramic body to form a composite shell mould prevent the crack propagation mechanism due to the existence of the matrix-fibre bridging which create the resistance of fiber to pull-out. This directly will increase the strength of green shell mould body. .

You might also be interested in these eBooks

Info:

Periodical:

Pages:

415-419

Citation:

Online since:

February 2015

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2015 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] S. Jones, C.Yuan. Advances in shell moulding for investment casting, Journal Mater. Process. Technology.135 (2003) 258-265.

DOI: 10.1016/s0924-0136(02)00907-x

Google Scholar

[2] Z.Harun, N.M. Nawi, M.F. Batcha, D.T. Gethin. Modeling of Layering Ceramic Shell Mould, Applied Mechanics and Materials. 232 (2012) 548-552.

DOI: 10.4028/www.scientific.net/amm.232.548

Google Scholar

[3] Z.Harun, D.T. Gethin. Drying (Consolidation) Porous Ceramic By considering the microscopic pore temperature gradient, Applied Mechanics and Materials. 147 (2012) 210-214.

DOI: 10.4028/www.scientific.net/amm.147.210

Google Scholar

[4] Z.Harun, D.T. Gethin. Drying Simulation of Ceramic Shell Build up Process, in Proceedings 2nd Asia International Conference: on Modelling and Simulation (AMS 2008) 794-799 (2008) art.no.4530577.

DOI: 10.1109/ams.2008.109

Google Scholar

[5] J.M. Guerra. Factors affecting shell strength and the effect of dry time on shell strength presented at the 22nd EICF Conference (1992).

Google Scholar

[6] H. Tomaszewski, H. Weglar, A. Wajler, M. Boniecki, D. Kalinski. Multilayer ceramic composites with high failure resistance, Journal of the European Ceramic Society. 27 (2007)1373–1377.

DOI: 10.1016/j.jeurceramsoc.2006.04.030

Google Scholar

[7] C.Yuan, S. Jones and S. Blackburn. The influence of autoclave steam on polymer and organic fibre modified ceramic shells, Journal of the European Ceramic Society. 25 (2005) 1081–1087.

DOI: 10.1016/j.jeurceramsoc.2004.04.011

Google Scholar

[8] S. Jones, M.R. Jolly, S.Blackburn, J.C. Gebelin, A. Cendrowicz, K. Lewis. Effect of moisture upon mechanical properties of ceramic moulds during high pressure steam dewaxing, Material Science and Technology. 19 (2003) 907-914.

DOI: 10.1179/026708303225004297

Google Scholar

[9] M. Grzybowski, S.P. Shah. Shrinkage cracking of fiber reinfroced concrete, ACI Material Journal. 87(1990) 138-148.

Google Scholar

[10] R.N. Swammy, H. Stavirides. Influence of fiber reinforcement on restrained shrinkage cracking, ACI Journal.76 (1979) 443-460.

DOI: 10.14359/6954

Google Scholar

[11] P. N. Balagaru, S.P. Shah. Fiber reinforced composites, New York McGraw-Hill, 1992.

Google Scholar

[12] W.J. Weiss, W. Yang, S.P. Shah. Restrained shrinkage cracking in concrete, in Sixth International Purdue Conference on Concret Pavement Design and Materials for High Performance (1997).

Google Scholar

[13] A. D. Kington. Shell moulds for casting metals, England Patent, 1991.

Google Scholar

[14] B. S. Ndazi, Karlsson, S.,Tesha, C.W. Nyahumwa. Chemical and physical modifications of rice husks for use as composite panels, Composites. A 38 (2007) 925-935.

DOI: 10.1016/j.compositesa.2006.07.004

Google Scholar

[15] Z. Harun, N. H. Kamarudin, N. A. Badarulzaman. Key Engineering Materials. 471-472 (2011) 922-927.

DOI: 10.4028/www.scientific.net/kem.471-472.922

Google Scholar

[16] M.S. Sreekala, S.Thomas. Effect of fibre surface modification on water-sorption characteristics of oil palm fibres, Composite Sci. Technol. 63(2003) 861.

DOI: 10.1016/s0266-3538(02)00270-1

Google Scholar

[17] A. Bismarck, S.Mishra, T.Lampke. in Plant fibers as Reinforcement for Green Composites, in Natural Fibers: Biopolymers and Biocomposites, Taylor & Francis Group United States, 2005.

DOI: 10.1201/9780203508206.ch2

Google Scholar

[18] A.A.R.M. Mokhtar, A. Hassan. Characterization and treatments of pineapple leaf fibre thermoplastic composite for construction application, Universiti Teknologi Malaysia, Johor, 2007.

Google Scholar

[19] W.D. Callister, D.G. Rethwisch. Material Science and Engineering, 8 ed, John Wiley & Sons Inc., 2011.

Google Scholar