Processing of Porous Copper by Powder Metallurgy Route with Different Types of Space Holder Materials (SHMs)

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Different types of space holder material (SHM) could be used to produce porous copper by powder metallurgy (PM) route. In this present work, three types of selected SHMs, namely polymethyl methacrylate (PMMA), natrium chloride (NaCl) and potassium carbonate (K2CO3) were used in the processing of porous copper. Prior mixing with copper powder, the SHM was characterized by Thermal Gravimetric Analysis (TGA) in order to investigate the decomposition temperature. After the mixture of SHM and copper powder was manually pressed to form a cylindrical shape, sintering process was carried out in a high vacuum furnace, followed by dissolution process. Phase analysis and morphological analyses were carried out by X-Ray Diffraction (XRD) and Scanning Electron Microscopy (SEM), respectively. Results showed that owing to greater decomposition temperature for K2CO3 than that of PMMA and NaCl, the porous structure developed exhibited a promising morphology, replicating the shape of the K2CO3 particles employed, thus promoting better engineered porous structure to suit the desired applications in thermal management applications (TMAs). Besides, the samples also showed better shape rigidity throughout the processing stage.

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110-115

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July 2015

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© 2015 Trans Tech Publications Ltd. All Rights Reserved

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