Mechanical Properties and Wear Resistance of PM Composite Materials Reinforced with the Halloysite Particles

Article Preview

Abstract:

The purpose of this work is the development of the aluminium alloy matrix composite materials using powder metallurgy technologies, including mechanical alloying and hot extrusion with the required properties and structure of the designed material. In this work halloysite nanotubes, was used as alternative reinforcement of metal matrix composites. Halloysite is a clayey mineral of volcanic origin, characterised by high porosity, high ion exchange, large specific surface and easy chemical, as well as mechanical treatment. High energy ball milling leads to uniform distribution of the halloysite reinforcing particles throughout the AlMg1SiCu matrix and simultaneously reduces the particle size. Proved microstructural changes influence the mechanical properties, especially microhardness, and compression yield, as well as wear resistant. The tribological analysis reveals that composite materials – irrespective of the measuring cycles number and load – are characterised by much smaller wear volume in comparison to the matrix material. The MMCs obtained as a result of mechanical alloying, cold compacting and hot extrusion are characterised with the microstructure of homogeneous distribution of halloysite particles in fine-grain matrix of AlMg1SiCu alloy, facilitate the obtainment of higher values of mechanical properties, compared to the base alloy. The composite materials reinforced with nanoparticles with 15% mass share are characterised by more than 180% higher yield strength and almost twice as higher microhardness compared to the matrix material. The analysis of the investigation results has confirmed that halloysite nanotubes can be applied as effective reinforcement in the MMCs.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

107-112

Citation:

Online since:

October 2015

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2015 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] J.B. Fogagnolo, E.M. Ruiz-Navas, M.H. Robert, J.M. Torralba, 6061 Al reinforced with silicon nitride particles processed by mechanical milling, Scripta Mater. 47 (2002) 243-248.

DOI: 10.1016/s1359-6462(02)00133-1

Google Scholar

[2] N. Zhao, P. Nash, X. Yang, The effect of mechanical alloying on SiC distribution and the properties of 6061 aluminum composite, J. Mater. Process. Tech. 170 (2005) 586-592.

DOI: 10.1016/j.jmatprotec.2005.06.037

Google Scholar

[3] M. Adamiak, J.B. Fogagnolo, E.M. Ruiz-Navas, L.A. Dobrzański, J.M. Torralba, Mechanically milled AA6061/(Ti3Al)(P) MMC reinforced with intermetallics - the structure and properties, J. Mater. Process. Tech. 155/2 (2004) 2002-(2006).

DOI: 10.1016/j.jmatprotec.2004.04.202

Google Scholar

[4] C. Suryanarayana, Mechanical alloying and milling. Prog. Mater. Sc. 46 (2001) 1-184.

Google Scholar

[5] L.A. Dobrzański, G. Matula, A. Varez, B. Levenfeld, J.M. Torralba, Fabrication methods and heat treatment conditions effect on tribological properties of high speed steels, J. Mater. Process. Tech. 157 (2004) 324-330.

DOI: 10.1016/j.jmatprotec.2004.09.051

Google Scholar

[6] M. Adamiak, L.A. Dobrzański, Microstructure and selected properties of hot-work tool steel with PVD coatings after laser surface treatment, Appl. Surf. Sci. 254/15 (2004) 4552-4556.

DOI: 10.1016/j.apsusc.2008.01.091

Google Scholar

[7] A.R. Kennedy, A.E. Karantzalis, S.M. Wyatt, The microstructure and mechanical properties of TiC and TiB2-reinforced cast metal matrix composites. J. Mater. Sci. 34 (1999) 933–940.

Google Scholar

[8] L.A. Dobrzański, M. Kremzer, K. Gołombek, Structure and Properties of Aluminum Matrix Composites Reinforced by Al(2)O(3) Particles, Mater. Sci. Forum 591-593 (2008) 188-192.

DOI: 10.4028/www.scientific.net/msf.591-593.188

Google Scholar

[9] J. Hashim, L. Looney, M.S.J. Hashmi, Particle distribution in cast metal matrix composites. J. Mater. Process. Tech. 123/2 (2002) 251–257.

DOI: 10.1016/s0924-0136(02)00098-5

Google Scholar

[10] L.A. Dobrzański, T. Tański, Influence of Aluminium Content on Behaviour of Magnesium Cast Alloys in Bentonite Sand Mould, Solid State Phenomena, 147-149 (2009) 764-769.

DOI: 10.4028/www.scientific.net/ssp.147-149.764

Google Scholar

[11] S. Heimann, M. Pohl, Thermal fatigue behaviour and damage development in Al-Alloys 6061 an 6061-metal matrix composites, Materialwiss. Werkst. 45/3 (2014) 207–216.

DOI: 10.1002/mawe.201400134

Google Scholar

[12] P. Kurtyka, N. Rylko, Structure Analysis of the Modified Cast Metal Matrix Composites by Use of the Rve Theory, Arch. Metall. Mater. 58/2 (2013) 357–360.

DOI: 10.2478/v10172-012-0198-x

Google Scholar

[13] R.C. Agarwala, V. Agarwala, J. Karwan-Baczewska, Development of Nanograined Ti-Al-Graphite (Ni-P) by Mechanical Alloying, Arch. Metall. Mater. 53/1 (2008) 57-61.

Google Scholar

[14] J.B. Fogagnolo, M.H. Robert, E.M. Ruiz-Navas, J.M. Torralba, Extrusion of mechanically milled composite powders, J. Mater. Sci. 37 (2002) 4603-4607.

DOI: 10.1023/a:1020648316319

Google Scholar

[15] B. Tomiczek, M. Kujawa, G. Matula, M. Kremzer, T. Tański, L.A. Dobrzański, Aluminium AlSi12 alloy matrix composites reinforced by mullite porous preforms. Materialwiss. Werkst. 46/4-5 (2015) 368–376.

DOI: 10.1002/mawe.201500411

Google Scholar

[16] M. Du, B. Guo, D. Jia, Newly emerging applications of halloysite nanotubes: a review. Polym. Int. 59/5 (2010) 574–582.

DOI: 10.1002/pi.2754

Google Scholar

[17] L.A. Dobrzański, B. Tomiczek, M. Pawlyta, M. Król, Aluminium AlMg1SiCu matrix composite materials reinforced with halloysite particles, Arch. Metall. Mater. 59/1 (2014) 335-338.

DOI: 10.2478/amm-2014-0055

Google Scholar

[18] L.A. Dobrzański, B. Tomiczek, M. Adamiak, G. Matula, J. Sołtys, Nanostructural aluminium alloy matrix composite workable by plastic deformation and method of its manufacture, PL Patent 216257 (2014).

Google Scholar